O'hare International Airport
Aircraft Accident/Incident Report

Chicago, Illinois 60666
Monday, May 1, 1995 11:20 CDT

NTSB Narrative Summary Released at Completion of Accident

The flightcrew reported that during the application of takeoff power, when the throttles were in approximately the vertical position, the numbers 1 and 3 engines were indicating approximately 70% N1. The number 2 engine was indicating about 48% N1 and not accelerating. They heard a 'crack' and aborted the takeoff. Examination of the engine revealed that the low pressure turbine (LPT) stage one disk had separated from the LPT rotor at the stage one to two flange joint. Seven intact toroid bolts and sets of associated hardware were recovered. No evidence of fatigue cracking or corrosion (pitting) was noted on any of the bolt pieces recovered from the engine. The shank of one of the toroid bolts exhibited significant damage. The lug arm, used for safetying the bolt, exhibited relatively minor damage. Examination of several of the lug arms revealed 'noticeable wear patterns' and 'crack arrest positions indicative of fatigue cracking.' Statements by UAL maintenance personnel indicate failures of the toroid bolt safeties are occasionally discovered when the engines are disassembled for major overhaul.

NTSB Probable Cause Narrative

failure of the safety wire and/or safety wire lug arm on one of the stage one to two disk flange bolts due to an inadequate safetying method.

Event Information

Type of Event Incident
Event Date 5/1/1995
Event Day of the Week Monday
Time of Event 1120
Event Time Zone Central Daylight Time
Event City CHICAGO
Event State ILLINOIS
Event Country --
Zipcode of the event site 60666
Event Date Year 1995
Event Date Month 5
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport O'HARE INTERNATIONAL
Event Location Nearest Airport ID ORD
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 668
Weather Briefing Completeness Full
Investigator's weather source Weather Observation Facility
Time of the weather observation 1015 Central Standard Time
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID ORD
Elevation of weather observation facility 668
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation CST
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 4000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 15
Air Temperature at event time (in degrees celsius) 11
Dew Point at event time (in degress fahrenheit) 3
Wind Direction (degrees magnetic) 70
Variable Wind Indicator Unknown
Wind Speed (knots) 15
Wind Velocity Indicator Unknown
Wind Gust Indicator Unknown
Wind Gust (knots) 24
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) 700
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 192
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 5033
NTSB Notification Source --
NTSB Notification Date May 1 1995 12:00AM
NTSB Notification Time 1215
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 7 2000 4:15PM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N1811U
NTSB Number CHI95IA142
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? --
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name MCDONNELL DOUGLAS
Aircraft Model DC10-10
Aircraft Series Identifier DC10-10
Aircraft Serial Number 46610
Certified Max Gross Weight 433000
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 302
Number of Engines 3
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Jul 23 1994 12:00AM
Airframe hours since last inspection 1903
Airframe Hours 63749
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name UNITED AIRLINES
Aircraft Owner Street Address P. O. BOX 66100
Aircraft Owner City CHICAGO
Aircraft Owner State IL
Aircraft Owner Country
Aircraft Owner Zipcode 60666
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code UALA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code ORD
Departure City
Departure State IL
Departure Country
Departure Time 1120
Departure Time Zone CST
Destination Same as Local Flt --
Destination Airport Code IAD
Destination City WASHINGTON
Destination State DC
Destination Country
Specific Phase of Flight Takeoff
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 20 2002 12:42PM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 9L
Runway Length 7967
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --