Malone-Dufort Airport
Aircraft Accident/Incident Report

Malone, New York 12953
Saturday, July 1, 1995 11:50 EDT

NTSB Narrative Summary Released at Completion of Accident

THE PILOT APPLIED POWER AT THE COMPLETION OF A LOW PASS OVER A RUNWAY AND NOTICED A VIBRATION 1 TO 2 SECONDS LATER. THIS WAS FOLLOWED BY A LOSS OF PROPELLER THRUST AND HIGH ENGINE RPM. THE PILOT SECURED THE ENGINE, AND DUE TO THE LOCATION OF PERSONNEL AND TREES, INITIATED A TURN BACK TO THE RUNWAY. AT THE COMPLETION OF THE TURN, HIS APPROACH TO THE RUNWAY WAS OBSTRUCTED BY ANOTHER AIRPLANE, AND THE PILOT LANDED IN A ROUGH FIELD ADJACENT TO THE RUNWAY. DURING THE LANDING ROLL, THE MAIN LANDING GEAR AND LEFT WING SEPARATED. INVESTIGATION REVEALED THAT THE AIRPLANE WAS EQUIPPED WITH A SUBARU ENGINE AND A ONE-OF-A-KIND, THREE-BEARING, PROPELLER SPEED REDUCTION UNIT (PSRU). THE THREE-BEARING PSRU HAD REPLACED A PRODUCTION TWO-BEARING PSRU, WHICH HAD ACCUMULATED 125 HOURS SUCCESSFULLY. EXAMINATION OF THE PSRU REVEALED THAT THE PROPELLER SHAFT FAILED NEAR THE CENTER BEARING. THIS WAS DUE TO THERMAL EXPANSION OF A MOUNTING PLATE, WHICH RESULTED IN A BENDING OF THE SHAFT AT THE CENTER BEARING.

NTSB Probable Cause Narrative

failure of the propeller speed reduction unit due to an inadequate design change by the manufacturer, which resulted in a complete loss of thrust. A factor was the rough terrain.

Event Information

Type of Event Accident
Event Date 7/1/1995
Event Day of the Week Saturday
Time of Event 1150
Event Time Zone Eastern Daylight Time
Event City MALONE
Event State NEW YORK
Event Country --
Zipcode of the event site 12953
Event Date Year 1995
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport MALONE-DUFORT
Event Location Nearest Airport ID MAL
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 786
Weather Briefing Completeness Unknown
Investigator's weather source Witness
Time of the weather observation 0
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation
Lighting Conditions Day
Lowest Ceiling Height 4500
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 7
Air Temperature at event time (in degrees celsius) 29
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 190
Variable Wind Indicator Unknown
Wind Speed (knots) 10
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 29
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 2082
NTSB Notification Source --
NTSB Notification Date Jul 1 1995 12:00AM
NTSB Notification Time 1220
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 7 2000 4:25PM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number CGMEZ
NTSB Number NYC95LA137
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name FIELD
Aircraft Model VARI-EZE
Aircraft Series Identifier VARI-EZE
Aircraft Serial Number M001
Certified Max Gross Weight 1050
Aircraft Category Airplane
Aircraft Registration Class Foreign Registered/U.S. Soil
Aircraft is a homebuilt? Yes
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours 740
ELT Installed No
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name NIGEL G. FIELD
Aircraft Owner Street Address 71 BOURDEAU CRESANT
Aircraft Owner City EMBRUN
Aircraft Owner State CN
Aircraft Owner Country
Aircraft Owner Zipcode
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code MAL
Departure City
Departure State
Departure Country
Departure Time 1130
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Maneuvering
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:34AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --