Aircraft Accident/Incident Report

Webster, Florida 33597
Friday, June 28, 1996 13:10 EDT

NTSB Narrative Summary Released at Completion of Accident

The helicopter (N598F) was flying at about 750 to 1,000 ft, when witnesses heard a loud noise, then saw N598F descending & spinning to the right. N598F impacted the ground upright at the edge of a pond. Postcrash exam showed that a tail rotor blade had separated in flight, followed by the other tail rotor blade, hub, & gearbox. Metallurgical exam showed the tail rotor blade had separated due to fatigue fractures in 9 of 11 plates in the tail rotor blade torsion tension (TT) bar. Fatigue originated at machining discontinuities on the inner surfaces of eye holes at the bushing ends, which had been punched in the plates during the manufacturing process. In 1977, Airworthiness Directive (AD) 77-07-08 & Fairchild Hiller Service Bulletin (SB) FH1100-55-2A were issued to inspect for this problem. Records of N598F showed the AD & SB had been complied with on 3/9/77, but the tail rotor assembly had been removed & replaced with another assembly on 3/17/83. Records did not show if the AD & SB had been complied with on the replacement tail rotor assembly. Overhaul procedures did not allow disassembly of the TT bar to examine the holes. Weight & balance calculations showed that after tail rotor separated, the center of gravity moved about 2.1 inches forward of the forward limit. FH-1100 emergency procedure for tail rotor failure required that the pilot immediately reduce engine power to zero torque & perform an autorotative landing. Throttle was found in full power range. Helicopter was not equipped with shoulder harnesses.

NTSB Probable Cause Narrative

inadequate compliance with AD 77-07-08 (and SB FH1100-55-2A) by other maintenance personnel, and subsequent fatigue failure of plates in the tail rotor torsion tension bar. Factors related to the accident were: manufacturing discontinuities (scoring/indentations) in holes of plates of the tail rotor torsion tension bars, and failure of the pilot to follow emergency procedures (reduce power to attempt an autorotative landing, following loss of the tail rotor assembly).

Event Information

Type of Event Accident
Event Date 6/28/1996
Event Day of the Week Friday
Time of Event 1310
Event Time Zone Eastern Daylight Time
Event City WEBSTER
Event State FLORIDA
Event Country --
Zipcode of the event site 33597
Event Date Year 1996
Event Date Month 6
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1252 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 100
Weather Observation Facility ID MCO
Elevation of weather observation facility 96
Distance of event from weather observation facility (units?) 40
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 4000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 30
Dew Point at event time (in degress fahrenheit) 21
Wind Direction (degrees magnetic) 50
Variable Wind Indicator Unknown
Wind Speed (knots) 17
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) 1300
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal 2
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 897
NTSB Notification Source --
NTSB Notification Date Jun 28 1996 12:00AM
NTSB Notification Time 1400
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 8 2000 10:05AM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N598F
NTSB Number MIA96FA168
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Hiller
Aircraft Model FH-1100
Aircraft Series Identifier FH-1100
Aircraft Serial Number 174
Certified Max Gross Weight 2750
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 5
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection May 9 1996 12:00AM
Airframe hours since last inspection 10
Airframe Hours 3856
ELT Installed No
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name TBH, INC.
Aircraft Owner Street Address 201 EAST KENNEDY BLVD.
Aircraft Owner City TAMPA
Aircraft Owner State FL
Aircraft Owner Country
Aircraft Owner Zipcode 33601
Operator is an individual? --
Operator Name CLEARWATER HELICOPTERS, INC.
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 1700 NORTH HERCULES #4
Operator City CLEARWATER
Operator State FL
Operator Country
Operator Zip code 34625
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code X41
Departure City ODESSA
Departure State FL
Departure Country
Departure Time 1230
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code SFB
Destination City SANFORD
Destination State FL
Destination Country
Specific Phase of Flight Descent - uncontrolled
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:34AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --