Dfw International Airport
Aircraft Accident/Incident Report

Dfw Airport, Texas 75261
Monday, July 1, 1996 7:11 CDT

NTSB Narrative Summary Released at Completion of Accident

The airplane departed runway 13L and climbed to an altitude of approximately 400 feet AGL when the flight crew 'heard a loud bang.' The right engine upper cowling departed the airplane, the right engine shut itself down, and the right propeller automatically feathered. The flight crew declared an emergency and executed a single engine landing without further incident. Examination of the airplane's right CT7-9B turboprop engine revealed that the Stage 2 turbine disk was missing and that approximately one third of the disk was found in the right landing light compartment. One end of the disk fragment progressed through a cooling air hole and there was evidence of a fatigue fracture that had initiated from multiple origins on the inboard side of the cooling air hole. Research revealed a layer of deformed microstructure and an associated zone of increased disk hardness near the origin area of the fatigue crack. Test disks were drilled using dull and worn drill bits which resulted in plastic deformation and increased hardness of the inner diameter hole surfaces. The manufacturer reported that the deformed microstructure correlates to a zone of reduced fatigue properties.

NTSB Probable Cause Narrative

The manufacturer's inadequate procedure for manufacturing the number two turbine disk.

Event Information

Type of Event Accident
Event Date 7/1/1996
Event Day of the Week Monday
Time of Event 711
Event Time Zone Central Daylight Time
Event City DFW AIRPORT
Event State TEXAS
Event Country --
Zipcode of the event site 75261
Event Date Year 1996
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport DFW INTERNATIONAL AIRPORT
Event Location Nearest Airport ID DFW
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles 4
Degrees magnetic from airport 90
Airport Elevation 603
Weather Briefing Completeness Full
Investigator's weather source Weather Observation Facility
Time of the weather observation 653 Central Daylight Time
Direction of event from weather observation facility (degrees) 270
Weather Observation Facility ID KDF
Elevation of weather observation facility 603
Distance of event from weather observation facility (units?) 4
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 25
Dew Point at event time (in degress fahrenheit) 18
Wind Direction (degrees magnetic) 180
Variable Wind Indicator Unknown
Wind Speed (knots) 9
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 15
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 1812
NTSB Notification Source --
NTSB Notification Date Jul 1 1996 12:00AM
NTSB Notification Time 1200
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 8 2000 10:11AM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N335AE
NTSB Number FTW96FA282
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Saab-Scania AB (Saab)
Aircraft Model SF340B
Aircraft Series Identifier SF340B
Aircraft Serial Number 340B-335
Certified Max Gross Weight 29000
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 27
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Jun 12 1996 12:00AM
Airframe hours since last inspection 121
Airframe Hours 6501
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name AMR LEASING CORPORATION
Aircraft Owner Street Address P.O. BOX 619616 MD 5661
Aircraft Owner City DFW AIRPORT
Aircraft Owner State TX
Aircraft Owner Country
Aircraft Owner Zipcode 75261
Operator is an individual? --
Operator Name WINGS WEST AIRLINES, INC.
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 835 AIRPORT DRIVE
Operator City SAN LUIS OBISPO
Operator State CA
Operator Country
Operator Zip code 93401
Operator Code WWMA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code DFW
Departure City
Departure State
Departure Country
Departure Time 711
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code SHV
Destination City SHREVEPORT
Destination State LA
Destination Country
Specific Phase of Flight Takeoff
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:30AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 13L
Runway Length 9000
Runway Width 200
Sight Seeing flight No
Air Medical Flight No
Medical Flight --