Marathon Airport
Aircraft Accident/Incident Report

Marathon, Florida 33050
Wednesday, July 3, 1996 20:15 EDT

NTSB Narrative Summary Released at Completion of Accident

During a previous flight, the helicopter was reported to have excessive vertical vibration and to require excessive collective forces during flight. Mechanics worked on the main rotor blades to correct the problem, then the helicopter was flown on a maintenance test flight. During the test flight, the pilot noted that the vertical vibration had 'gone away,' but before landing, the vertical vibration returned. Shortly thereafter, the pilot heard a loud 'pop'. As he flared for landing, the blue main rotor blade separated and the helicopter crashed. Examination of the separated blade showed the wood in the area of the blade grip had failed, allowing the blade to separate. Evidence of a previous repair was present in this area, which lacked adequate adhesive between some of the mating surfaces. Also, an unapproved sealant had been used over the repaired area, and oil had contaminated the wood in this area. There was no evidence of dry rot in the failed area. The logbook records did not show the previous blade repair.

NTSB Probable Cause Narrative

Improper repair of a previous crack in the blue main rotor blade by unknown persons; improper inspection of the main rotor blades by maintenance personnel, following a reported vibration problem; and subsequent failure of the main rotor blade, which resulted in an uncontrolled collision with the terrain.

Event Information

Type of Event Accident
Event Date 7/3/1996
Event Day of the Week Wednesday
Time of Event 2015
Event Time Zone Eastern Daylight Time
Event City MARATHON
Event State FLORIDA
Event Country --
Zipcode of the event site 33050
Event Date Year 1996
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport MARATHON
Event Location Nearest Airport ID MTH
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles 1
Degrees magnetic from airport 70
Airport Elevation 77
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 2053 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 70
Weather Observation Facility ID EYW
Elevation of weather observation facility 7
Distance of event from weather observation facility (units?) 1
Time Zone of the weather observation EDT
Lighting Conditions Dusk
Lowest Ceiling Height 7500
Lowest Non-Ceiling Height 5000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Overcast
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 7
Air Temperature at event time (in degrees celsius) 27
Dew Point at event time (in degress fahrenheit) 22
Wind Direction (degrees magnetic) 180
Variable Wind Indicator Unknown
Wind Speed (knots) 7
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 29
Density Altitude (feet) 1200
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 1032
NTSB Notification Source --
NTSB Notification Date Jul 3 1996 12:00AM
NTSB Notification Time 2039
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 8 2000 10:13AM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N301CH
NTSB Number MIA96LA176
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Hiller
Aircraft Model OH-23C
Aircraft Series Identifier OH-23C
Aircraft Serial Number 56-2252
Certified Max Gross Weight 2500
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 3
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jun 1 1996 12:00AM
Airframe hours since last inspection 18
Airframe Hours 5222
ELT Installed No
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name JACK SHAHAN
Aircraft Owner Street Address 12188 OVERSEAS HIGHWAY
Aircraft Owner City MARATHON
Aircraft Owner State FL
Aircraft Owner Country
Aircraft Owner Zipcode 33050
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code MTH
Departure City
Departure State
Departure Country
Departure Time 2013
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Landing
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:34AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 25
Runway Length 5008
Runway Width 100
Sight Seeing flight No
Air Medical Flight No
Medical Flight --