Dallas-Ft. Worth Intl Airport
Aircraft Accident/Incident Report

Dfw Airport, Texas 75261
Thursday, March 27, 1997 8:45 CST

NTSB Narrative Summary Released at Completion of Accident

During the landing approach, with the flaps extended to 15 degrees and the spoilers deployed, an 18-foot section of the right outboard flap separated from the trailing edge of the right wing. After making a flyby of the tower to allow controllers to view the extent of the damage, the flightcrew landed the airplane without further incident. The flap separation resulted from fatigue cracking of the four aft bolts fastening the flap to the inboard flap carriage support beam. The relief shoulders on three of the bolts exhibited thread contact marks which indicated that the attachment nuts were inserted all the way down to the relief shoulders. Either the bolt grip lengths were longer than necessary for this installation, or not enough shims were installed under the heads of the bolts or attachment nuts. Under these circumstances, the bolts most likely did not receive sufficient preload in tension, since the nuts probably bottomed onto the relief shoulders before the preload could be produced. Maintenance records indicated that the flap had not been removed from the wing since manufacture of the airplane in 1982 and had accumulated 45,577 flight hours and 22,155 flight cycles.

NTSB Probable Cause Narrative

The manufacturer's improper installation of the flap, which resulted in fatigue cracking of the flap attach bolts and separation of the flap.

Event Information

Type of Event Incident
Event Date 3/27/1997
Event Day of the Week Thursday
Time of Event 845
Event Time Zone Central Standard Time
Event City DFW AIRPORT
Event State TEXAS
Event Country --
Zipcode of the event site 75261
Event Date Year 1997
Event Date Month 3
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport DALLAS-FT. WORTH INTL
Event Location Nearest Airport ID DFW
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 10
Degrees magnetic from airport 45
Airport Elevation 603
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 853 Central Standard Time
Direction of event from weather observation facility (degrees) 225
Weather Observation Facility ID DFW
Elevation of weather observation facility 603
Distance of event from weather observation facility (units?) 9
Time Zone of the weather observation CST
Lighting Conditions Day
Lowest Ceiling Height 8500
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 14
Dew Point at event time (in degress fahrenheit) 8
Wind Direction (degrees magnetic) 170
Variable Wind Indicator Unknown
Wind Speed (knots) 6
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 198
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 5017
NTSB Notification Source --
NTSB Notification Date Mar 27 1997 12:00AM
NTSB Notification Time 949
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 8 2000 12:09PM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N105DA
NTSB Number FTW97IA144
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? --
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Boeing
Aircraft Model 767-232
Aircraft Series Identifier 767-232
Aircraft Serial Number 22217
Certified Max Gross Weight 335000
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 207
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Feb 15 1997 12:00AM
Airframe hours since last inspection 283
Airframe Hours 45577
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name DELTA AIR LINES, INC.
Aircraft Owner Street Address 1030 DELTA BLVD.
Aircraft Owner City ATLANTA
Aircraft Owner State GA
Aircraft Owner Country
Aircraft Owner Zipcode 30320
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code DALA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code MCO
Departure City ORLANDO
Departure State FL
Departure Country
Departure Time 0
Departure Time Zone
Destination Same as Local Flt crash at destination city
Destination Airport Code DFW
Destination City
Destination State
Destination Country
Specific Phase of Flight Approach
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 20 2002 12:42PM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 17R
Runway Length 13400
Runway Width 200
Sight Seeing flight No
Air Medical Flight No
Medical Flight --