Sundance Airpark Airport
Aircraft Accident/Incident Report

Oklahoma City, Oklahoma 73127
Monday, April 7, 1997 17:14 CST

NTSB Narrative Summary Released at Completion of Accident

The engine lost power and an in flight fire sent smoke into the cabin during initial takeoff climb on a local maintenance flight of a prototype exhaust system. During the forced landing, short of the runway, the airplane touched down in soft soil, crossed a gravel driveway and struck an embankment and a fence before coming to a stop. Subsequently the airplane was consumed by the fire. The airframe was inspected by the FAA inspector and he found an unapproved modification, designed by the pilot, for the cowling and the exhaust system. The exhaust system components were wrapped in a heat protective tape approximately 2 inches wide. After removing the exhaust from the engine and removing the tape, it was found that the right hand exhaust pipe collector was cracked in several areas. The pilot reported that he was working on a STC for drag reduction and the experimental exhaust manifold cracked at the weld after 7 hours of test flights.

NTSB Probable Cause Narrative

The exhaust manifold cracking due to the pilot's inadequate maintenance modification of the exhaust system which resulted in a fire. A factor was the lack of suitable terrain for the forced landing.

Event Information

Type of Event Accident
Event Date 4/7/1997
Event Day of the Week Monday
Time of Event 1714
Event Time Zone Central Standard Time
Event City OKLAHOMA CITY
Event State OKLAHOMA
Event Country --
Zipcode of the event site 73127
Event Date Year 1997
Event Date Month 4
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport SUNDANCE AIRPARK
Event Location Nearest Airport ID HSD
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 1193
Weather Briefing Completeness Unknown
Investigator's weather source Pilot
Time of the weather observation 0
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 5000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 14
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 190
Variable Wind Indicator Unknown
Wind Speed (knots) 18
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 387
NTSB Notification Source --
NTSB Notification Date Apr 7 1997 12:00AM
NTSB Notification Time 1800
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 18 2002 11:28AM
User who most recently changed record NTSB\GIUV
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N4861W
NTSB Number FTW97LA156
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Destroyed
Aircraft Fire In-flight
Aircraft Explosion None
Aircraft Manufacturer's Full Name Rockwell
Aircraft Model 114
Aircraft Series Identifier 114
Aircraft Serial Number 14191
Certified Max Gross Weight 3250
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection May 22 1996 12:00AM
Airframe hours since last inspection 14
Airframe Hours 2000
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name MONTANA ENGINE REBUILDERS, INC
Aircraft Owner Street Address 213 N 10TH STREET
Aircraft Owner City BILLINGS
Aircraft Owner State MT
Aircraft Owner Country
Aircraft Owner Zipcode 59101
Operator is an individual? --
Operator Name ROBERT K. CORDRAY
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 720 WHISPERING OAK
Operator City OKLAHOMA CITY
Operator State OK
Operator Country
Operator Zip code 73127
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code HSD
Departure City
Departure State
Departure Country
Departure Time 1714
Departure Time Zone CST
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Takeoff
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:34AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --