Aircraft Accident/Incident Report

Tucson, Arizona 85726
Friday, April 18, 1997 13:06 MST

NTSB Narrative Summary Released at Completion of Accident

At 300 feet agl in the takeoff initial climb the engine ran roughly for a moment, then smoothed out for a short time at a low power output. The pilot stated that the engine power was insufficient for flight, and, he did not feel that he had sufficient altitude or vehicle energy to return to the runway. The pilot therefore elected to land on a dirt road. The right wing contacted trees during the landing rollout. An engine overhaul was completed on April 3, 1997, and it was reinstalled on the airframe on April 17th, 2 hours prior to the accident. The overhaul facility performed work on only the core engine. The operator's maintenance facility reinstalled all accessories, including all fuel system components, on the engine prior to installing it on the airframe. External visual examination of the engine noted blistered, missing, and discolored paint on the No. 2 cylinder, which had no compression. No valve lash was observed at the No. 2 cylinder intake valve, and air leakage was noted from that area. Exhaust gas residue was noted in all intake tubes during their removal from the engine. The No. 2 cylinder bottom spark plug electrode was damaged, with deposits of what appeared to be molten metal particles. The plugs for cylinders 1, 3, and 4 exhibited sooting. All fuel injection nozzles, including the No. 2 cylinder, were unobstructed. Bench flow tests confirmed normal postaccident flows for the distributor, nozzles, and lines. The No. 2 cylinder was removed from the engine. The piston and combustion chamber were burned. The intake valve stem and back face were burned, and the head was distorted into a tulip configuration. The valve length was stretched. No other internal abnormalities were noted with the engine.

NTSB Probable Cause Narrative

The partial blockage of the No. 2 cylinder injection line/nozzle by a transient contaminant, which induced an excessively lean mixture in that cylinder, and the subsequent overheating of the cylinder and intake valve. The engine power loss was due to the open intake valve allowing hot exhaust gasses into the induction system. The contamination was due to inadequate installation/inspection procedures used by the operator's maintenance organization when the fuel system was reinstalled on the engine following the overhaul.

Event Information

Type of Event Accident
Event Date 4/18/1997
Event Day of the Week Friday
Time of Event 1306
Event Time Zone Mountain Standard Time
Event City TUCSON
Event State ARIZONA
Event Country --
Zipcode of the event site 85726
Event Date Year 1997
Event Date Month 4
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Pilot
Time of the weather observation 0
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 30
Air Temperature at event time (in degrees celsius) 27
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 50
Variable Wind Indicator Unknown
Wind Speed (knots) 6
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 1197
NTSB Notification Source --
NTSB Notification Date Apr 18 1997 12:00AM
NTSB Notification Time 1320
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 8 2000 12:13PM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2847F
NTSB Number LAX97LA163
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-28R-201T
Aircraft Series Identifier PA-28R-201
Aircraft Serial Number 28-7918172
Certified Max Gross Weight 2750
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Apr 17 1997 12:00AM
Airframe hours since last inspection 2
Airframe Hours 5712
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name CHANDLER AIR SERVICE
Aircraft Owner Street Address 1675 E. RYAN ROAD
Aircraft Owner City CHANDLER
Aircraft Owner State AZ
Aircraft Owner Country
Aircraft Owner Zipcode 85249
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code RYN
Departure City
Departure State
Departure Country
Departure Time 1300
Departure Time Zone MST
Destination Same as Local Flt --
Destination Airport Code CHD
Destination City CHANDLER
Destination State AZ
Destination Country
Specific Phase of Flight Takeoff
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:30AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --