Aircraft Accident/Incident Report

Skykomish, Washington 98288
Wednesday, August 27, 1997 9:15 PDT

NTSB Narrative Summary Released at Completion of Accident

While performing external load logging operations, the helicopter's main rotor separated from the helicopter and the helicopter crashed. Metallurgical examination of the main rotor mast revealed a fatigue fracture in the upper spirolox groove in the damper support splines. Based on the mast's historical service record, the fractured mast, a Bell part number 204-011-450-001 mast assembly with a part number '204-040-466-9' mast tube (not a valid part number according to Bell), had 4,006.7 hours at the time of the mast separation. An FAA airworthiness directive (AD), AD 97-14-12, applicable to Bell 204B, 205A, 205A-1, 205B, and 212 civil helicopters but not to surplus military UH-1 helicopters, limited the life of part number 204-011-450-001 masts to 6,000 flight hours or a retirement index number (RIN) of 300,000 (the fractured mast had a RIN of 200,335, computed according to the method specified by that AD.) The most recent main rotor mast AD directly applicable to the accident helicopter, AD 89-17-03, limited mast life to 15,000 hours and contained no requirement to establish or track RIN. The 'thin-walled' Bell part number 204-040-366-9 mast tubes installed in part number 204-011-450-001 masts were ordered removed from U.S. Army UH-1 helicopters by a 1984 U.S. Army emergency safety-of-flight message.

NTSB Probable Cause Narrative

A fatigue fracture in the main rotor mast, which resulted in an in flight separation of the main rotor from the helicopter. Contributing to the accident was insufficient Federal Aviation Administration airworthiness standards and requirements for the aircraft.

Event Information

Type of Event Accident
Event Date 8/27/1997
Event Day of the Week Wednesday
Time of Event 915
Event Time Zone Pacific Daylight Time
Event City SKYKOMISH
Event State WASHINGTON
Event Country --
Zipcode of the event site 98288
Event Date Year 1997
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 850 Pacific Daylight Time
Direction of event from weather observation facility (degrees) 260
Weather Observation Facility ID PAE
Elevation of weather observation facility 606
Distance of event from weather observation facility (units?) 39
Time Zone of the weather observation PDT
Lighting Conditions Day
Lowest Ceiling Height 4300
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 50
Air Temperature at event time (in degrees celsius) 15
Dew Point at event time (in degress fahrenheit) 12
Wind Direction (degrees magnetic) 130
Variable Wind Indicator Unknown
Wind Speed (knots) 10
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal 1
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 1769
NTSB Notification Source --
NTSB Notification Date Aug 27 1997 12:00AM
NTSB Notification Time 1006
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Jul 3 2013 12:13PM
User who most recently changed record eckd
Basic weather conditions Unknown
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N896W
NTSB Number SEA97FA196
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 133: Rotorcraft Ext. Load
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Southern Aero
Aircraft Model UH-1B
Aircraft Series Identifier UH-1B
Aircraft Serial Number 62-4576
Certified Max Gross Weight 8500
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Aug 10 1997 12:00AM
Airframe hours since last inspection 23
Airframe Hours 9177
ELT Installed Yes
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name HORIZON HELICOPTERS
Aircraft Owner Street Address 7443 MURIETA DR.
Aircraft Owner City RANCHO MURIETA
Aircraft Owner State CA
Aircraft Owner Country
Aircraft Owner Zipcode 95683
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code HORL
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Unknown
Indicates Domestic or International Flight Unknown
Operator carrying Pax/Cargo/Mail Unknown
Type of Flying (Per_Bus / Primary) Other Work Use
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code WA60
Departure City
Departure State
Departure Country
Departure Time 820
Departure Time Zone PDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:34AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --