Aircraft Accident/Incident Report

Leavenworth, Washington 98826
Tuesady, November 5, 1996 14:00 PST

NTSB Narrative Summary Released at Completion of Accident

The pilot/operator, who had been utilizing the rotorcraft for heavy log lifting operations for the previous 18 months, was initiating a log lift cycle from a hover when the vertical stabilizer separated from the restricted category Garlick TH-1L. The rotorcraft subsequently descended out of control, impacting wooded, sloped terrain. Post-crash metallurgical examination discovered fatigue fractures emanating from a rivet hole within all five layers of the left side aluminum spar cap buildup for the vertical stabilizer. Additionally, fatigue cracking was observed within the tail boom skin near the vertical stabilizer and additional rivets were noted in both sides of the tail boom skin area. The tail boom skin crack was noted to have two separate stop holes drilled in its progression. Maintenance records showed no evidence of an inspection of the spar cap area or internal inspection of the tail cone or vertical fin at the time of installation of six blind rivets in the vertical fin, 18 months previous to the accident. No record was found recording the time of stop-drilling the skin crack progression. Examination of the riveted structure in the vicinity of the tailboom-to-vertical stabilizer junction revealed 30 blind rivets without paint on their exterior or interior ends on the left side of the vertical stabilizer, including seven that were directly adjacent to the separation point in the left cap of the stabilizer front spar. Four similar rivets were noted on the right side of the vertical stabilizer. Helicopter logging operations require repetitive high-stress/high-cycle operations.

NTSB Probable Cause Narrative

Fatigue failure of the vertical stabilizer spar cap and subsequent loss of the rotorcraft's vertical stabilizer. Factors include inadequate inspection or trouble-shooting of the aircraft tail cone and vertical stabilizer at and after the time sheet-metal skins were stop-drilled and rivets were replaced, and repetitive cycles associated with helicopter logging operations.

Event Information

Type of Event Accident
Event Date 11/5/1996
Event Day of the Week Tuesday
Time of Event 1400
Event Time Zone Pacific Standard Time
Event City LEAVENWORTH
Event State WASHINGTON
Event Country --
Zipcode of the event site 98826
Event Date Year 1996
Event Date Month 11
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1415 Pacific Standard Time
Direction of event from weather observation facility (degrees) 132
Weather Observation Facility ID EAT
Elevation of weather observation facility 1245
Distance of event from weather observation facility (units?) 29
Time Zone of the weather observation PST
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 9000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Unknown
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 9
Dew Point at event time (in degress fahrenheit) -3
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Unknown
Wind Speed (knots) 0
Wind Velocity Indicator Calm
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal 1
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 1913
NTSB Notification Source --
NTSB Notification Date Nov 5 1996 12:00AM
NTSB Notification Time 1535
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Aug 14 2001 3:23PM
User who most recently changed record MONR
Basic weather conditions Unknown
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N465JR
NTSB Number SEA97LA025
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 133: Rotorcraft Ext. Load
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Destroyed
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Garlick
Aircraft Model TH-1L
Aircraft Series Identifier TH-1L
Aircraft Serial Number 157828
Certified Max Gross Weight 9500
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jan 19 1996 12:00AM
Airframe hours since last inspection 311
Airframe Hours 8198
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name WILLIAMS HELICOPTER CORP.
Aircraft Owner Street Address 220A LAKEVIEW ROAD
Aircraft Owner City OZARK
Aircraft Owner State AL
Aircraft Owner Country
Aircraft Owner Zipcode 36360
Operator is an individual? --
Operator Name KENNEDY, ROBIN
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address SE 121 EMERALD DRIVE
Operator City SHELTON
Operator State WA
Operator Country
Operator Zip code 98584
Operator Code C36L
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Unknown
Indicates Domestic or International Flight Unknown
Operator carrying Pax/Cargo/Mail Unknown
Type of Flying (Per_Bus / Primary) Other Work Use
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code
Departure City
Departure State
Departure Country
Departure Time 0
Departure Time Zone
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:34AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --