Aircraft Accident/Incident Report

Franklin, Wisconsin 53132
Monday, April 27, 1998 15:00 CDT

NTSB Narrative Summary Released at Completion of Accident

The pilot said he felt an abnormal vibration in his helicopter during cruise flight. He said he reduced power and made a partial power auto-rotation to a normal landing in an open field. The on-scene investigation revealed that the tail rotor's hub bolt had fractured completely. The hub bolt attaches the tail rotor assembly to its drive shaft. Examination of the bolt revealed it had failed due to fatigue. Maintenance records showed the bolt had 168.3-hours on it since had been examined. It had been removed from the hub assembly so that new teeter bearings could be installed in the hub. The mechanic said he visually examined the bolt and believed it could be returned to service. The mechanic said he did not use the required teeter bearing alignment tool to reinstall the new bearings because the fit was not tight. He said he did not re-balance the tail rotor assembly afer the work had been done. Re-balancing is a required process according to the manufacturer's maintenance procedures. The mechanic said he told the customer to have it checked if he felt any vibration.

NTSB Probable Cause Narrative

The mechanic's failure to follow the manufacturer's maintenance rebuilding instructions.

Event Information

Type of Event Incident
Event Date 4/27/1998
Event Day of the Week Monday
Time of Event 1500
Event Time Zone Central Daylight Time
Event City FRANKLIN
Event State WISCONSIN
Event Country --
Zipcode of the event site 53132
Event Date Year 1998
Event Date Month 4
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 1456 Central Daylight Time
Direction of event from weather observation facility (degrees) 90
Weather Observation Facility ID MKE
Elevation of weather observation facility 720
Distance of event from weather observation facility (units?) 10
Time Zone of the weather observation CDT
Lighting Conditions Dawn
Lowest Ceiling Height 25000
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 7
Dew Point at event time (in degress fahrenheit) 2
Wind Direction (degrees magnetic) 30
Variable Wind Indicator Unknown
Wind Speed (knots) 12
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 5017
NTSB Notification Source --
NTSB Notification Date Apr 27 1998 12:00AM
NTSB Notification Time 1917
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 18 2002 11:28AM
User who most recently changed record NTSB\GIUV
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N8331F
NTSB Number CHI98IA136
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed Unknown
Flight plan Was Activated? --
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Robinson
Aircraft Model R22 BETA
Aircraft Series Identifier R22 BETA
Aircraft Serial Number 2578
Certified Max Gross Weight 2400
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Apr 19 1998 12:00AM
Airframe hours since last inspection 34
Airframe Hours 889
ELT Installed No
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name W.W. HELICOPTER
Aircraft Owner Street Address 2985 HWY L. HANGAR I-1
Aircraft Owner City EAST TROY
Aircraft Owner State WI
Aircraft Owner Country
Aircraft Owner Zipcode 53120
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board Unknown
Departure Point Same as Event No
Departure Airport Code MKE
Departure City MILWAUKEE
Departure State WI
Departure Country
Departure Time 0
Departure Time Zone
Destination Same as Local Flt crash at destination city
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Feb 26 2001 8:05AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --