Aircraft Accident/Incident Report

Couer D'alene, Idaho 83814
Thursday, June 18, 1998 8:20 PDT

NTSB Narrative Summary Released at Completion of Accident

The pilot stated that he heard a loud metallic bang coming from the rear of the aircraft, followed immediately by a loss of power. He elected not to auto-rotate to a landing at the log-landing because of personnel in the vicinity, so he initiated an approach to a logging road adjacent to the log-landing. He landed with skids level, no power, and very low rotor rpm, but felt that he had the road made. After touching down, the helicopter rocked backward and rolled over on its left side. The engine was still running, and the pilot shut it down with the fuel valve. During the course of engine disassembly and inspection, output reduction gearbox damage was found to be consistent with a number one planet gearshaft separation caused by fatigue initiating at the outside diameter of the gear shaft within the shaft/gear web shoulder fillet radius. Laboratory analysis of the remnants of the number one planet gear noted that a cross section through the apparent fatigue origin did not exhibit evidence of material defects; however the fatigue initiation area was obscured as a result of secondary damage. The outer diameter of the planet gear shaft was found to have been plated with chromium or nickel and the case hardness of the carburized case on the planet gear was below that specified by the manufacturer. Investigation determined that none of the three planet gears in this engine were of OEM manufacture. Plating of the planet gear is not an authorized repair procedure, and no military repair procedure was identified authorizing this type of repair.

NTSB Probable Cause Narrative

Fatigue failure of a reduction drive planetary gear. Factors include an unapproved part and plating process, and uneven terrain at the emergency landing site.

Event Information

Type of Event Accident
Event Date 6/18/1998
Event Day of the Week Thursday
Time of Event 820
Event Time Zone Pacific Daylight Time
Event City COUER D'ALENE
Event State IDAHO
Event Country --
Zipcode of the event site 83814
Event Date Year 1998
Event Date Month 6
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Pilot
Time of the weather observation 0
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 100
Air Temperature at event time (in degrees celsius) 21
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 270
Variable Wind Indicator Unknown
Wind Speed (knots) 5
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 29
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 1485
NTSB Notification Source --
NTSB Notification Date Jun 18 1998 12:00AM
NTSB Notification Time 1000
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 11 2000 11:33AM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N869W
NTSB Number SEA98FA104
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 133: Rotorcraft Ext. Load
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Garlick
Aircraft Model UH-1H
Aircraft Series Identifier UH-1H
Aircraft Serial Number 68-15530
Certified Max Gross Weight 9500
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection AAIP
Date of Last Inspection Jun 12 1998 12:00AM
Airframe hours since last inspection 21
Airframe Hours 6218
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name HORIZON HELICOPTERS
Aircraft Owner Street Address 7443 MURIETA DR
Aircraft Owner City RANCHO MURIETA
Aircraft Owner State CA
Aircraft Owner Country
Aircraft Owner Zipcode 95683
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Unknown
Indicates Domestic or International Flight Unknown
Operator carrying Pax/Cargo/Mail Unknown
Type of Flying (Per_Bus / Primary) Other Work Use
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code
Departure City COEUR D'ALENE
Departure State ID
Departure Country
Departure Time 750
Departure Time Zone PDT
Destination Same as Local Flt crash at destination city
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:34AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --