Aircraft Accident/Incident Report

Eltopia, Washington 99330
Tuesady, July 7, 1998 6:15 PDT

NTSB Narrative Summary Released at Completion of Accident

The pilot reported that he had just taken off to the south. About 30 seconds into the flight, a control paddle departed the helicopter, and control was lost. The helicopter crashed in a cornfield and rolled inverted, after which the pilot exited. Post-crash examination revealed that a flight control rotor blade departed the helicopter. The spar from the blade separated from a fatigue crack, which originated near one of the outboard retention bolt holes and propagated nearly all of the way around the spar on both sides. The NTSB materials laboratory determined that the fatigue cracking initiated from corrosion pitting. FAA Airworthiness Directives in effect at the time of the accident required inspection of the spar tube, cuff, and bolt holes every 100 hours to detect corrosion and cracking in accordance with a Hiller service bulletin. This service bulletin required a visual inspection for corrosion of the inside surface of the cuff and the inner and outer surfaces of the spar tube. This visual inspection was to be followed by a dye-penetrant inspection of the spar and the cuff to detect any cracks. Although logbook entries (of less than four months and 70 hours time in service before the accident) cited compliance with the relevant AD and service bulletin, no evidence was found of dye penetrant residue, zinc chromate primer, or the required sealant material during NTSB materials laboratory testing.

NTSB Probable Cause Narrative

Fatigue of the control rotor blade spar and failure of the maintenance inspector to follow the procedures set forth in the airworthiness directive.

Event Information

Type of Event Accident
Event Date 7/7/1998
Event Day of the Week Tuesday
Time of Event 615
Event Time Zone Pacific Daylight Time
Event City ELTOPIA
Event State WASHINGTON
Event Country --
Zipcode of the event site 99330
Event Date Year 1998
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 553 Pacific Daylight Time
Direction of event from weather observation facility (degrees) 142
Weather Observation Facility ID PSC
Elevation of weather observation facility 407
Distance of event from weather observation facility (units?) 15
Time Zone of the weather observation PDT
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 15
Dew Point at event time (in degress fahrenheit) 14
Wind Direction (degrees magnetic) 340
Variable Wind Indicator Unknown
Wind Speed (knots) 3
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 1247
NTSB Notification Source --
NTSB Notification Date Jul 7 1998 12:00AM
NTSB Notification Time 900
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 11 2000 11:38AM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N5360V
NTSB Number SEA98LA124
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 137: Agricultural
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Destroyed
Aircraft Fire Ground
Aircraft Explosion None
Aircraft Manufacturer's Full Name Hiller
Aircraft Model UH-12E
Aircraft Series Identifier UH-12E
Aircraft Serial Number 2113
Certified Max Gross Weight 3200
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 3
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Apr 4 1998 12:00AM
Airframe hours since last inspection 69
Airframe Hours 8600
ELT Installed No
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name JACK GILLETTE FLYING SERVICE
Aircraft Owner Street Address 1650 GLENWOOD ROAD
Aircraft Owner City ELTOPIA
Aircraft Owner State WA
Aircraft Owner Country
Aircraft Owner Zipcode 99330
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code WSGG
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Agriculture
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Unknown
Indicates Domestic or International Flight Unknown
Operator carrying Pax/Cargo/Mail Unknown
Type of Flying (Per_Bus / Primary) Aerial Application
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code
Departure City
Departure State
Departure Country
Departure Time 614
Departure Time Zone PDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Takeoff
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:34AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --