Honolulu International Airport
Aircraft Accident/Incident Report

Honolulu, Hawaii 96819
Wednesday, October 21, 1998 10:15 HST

NTSB Narrative Summary Released at Completion of Accident

The first officer was the flying pilot and detected a right wing heavy condition with roll control difficulties during liftoff. The crew dumped fuel and returned for a landing. Post landing inspection showed that three of the five spoilers on top of the right wing were fully deployed. Mechanics found a general-purpose shop rag lodged in the spoiler control pulley system, jamming it in the deployed position. The pulley area where the mechanics found the rag was an open and unprotected area in the center body landing gear wheel well. The center gear doors are normally closed on the ground; however, maintenance personnel can open the doors to work in this area. The doors open and the center landing gear retracts forward into this area during normal operation. The last maintenance completed in this area was 2 days prior to the incident when a contract fuel systems repair company opened several lines in that area to check for leaks. Mechanics could not find any rags, so a supervisor brought rags from another hangar. The supervisor was positive that he provided diaper style rags rather than shop style rags. His company only used the diaper style rag because it was more absorbent than a regular shop rag. A mechanic for the carrier said they normally used colored general-purpose shop towels. They occasionally used white terrycloth towels. The airplane completed 9 flights through various line stations prior to the mishap. On a walk around inspection, mechanics do not normally open the wheel well doors and look at the spoiler pulley system.

NTSB Probable Cause Narrative

A jammed spoiler control pulley system caused by a shop rag left in an area of recent maintenance. Neither the maintenance organization nor the mechanic responsible could be determined.

Event Information

Type of Event Incident
Event Date 10/21/1998
Event Day of the Week Wednesday
Time of Event 1015
Event Time Zone Hawaii Standard Time
Event City HONOLULU
Event State HAWAII
Event Country --
Zipcode of the event site 96819
Event Date Year 1998
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport HONOLULU INTERNATIONAL
Event Location Nearest Airport ID HNL
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 13
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 1053 Hawaii Standard Time
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID HNL
Elevation of weather observation facility 13
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation HST
Lighting Conditions Day
Lowest Ceiling Height 4900
Lowest Non-Ceiling Height 4000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 27
Dew Point at event time (in degress fahrenheit) 20
Wind Direction (degrees magnetic) 160
Variable Wind Indicator Unknown
Wind Speed (knots) 5
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 3
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 5034
NTSB Notification Source --
NTSB Notification Date Oct 21 1998 12:00AM
NTSB Notification Time 1537
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record May 19 2001 4:45AM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N581FE
NTSB Number LAX99IA013
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? --
Damage None
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Boeing
Aircraft Model MD-11
Aircraft Series Identifier MD-11
Aircraft Serial Number 48419
Certified Max Gross Weight 633000
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 3
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Oct 17 1998 12:00AM
Airframe hours since last inspection 119
Airframe Hours 26857
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name WILMINGTON TRUST CO
Aircraft Owner Street Address 100 N MARKET ST
Aircraft Owner City WILMINGTON
Aircraft Owner State DE
Aircraft Owner Country
Aircraft Owner Zipcode 19890
Operator is an individual? --
Operator Name FEDERAL EXPRESS CORPORATION
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 3131 DEMOCRAT BLDG C
Operator City MEMPHIS
Operator State TN
Operator Country
Operator Zip code 38118
Operator Code FDEA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Cargo
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code HNL
Departure City
Departure State
Departure Country
Departure Time 936
Departure Time Zone HST
Destination Same as Local Flt --
Destination Airport Code
Destination City SYDNEY AUSTRALI
Destination State OF
Destination Country
Specific Phase of Flight Climb
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record May 19 2001 4:08AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 26R
Runway Length 12357
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --