Aircraft Accident/Incident Report

Concord, California 94520
Saturday, January 2, 1993 13:45 PST

NTSB Narrative Summary Released at Completion of Accident

DURING AN IFR FLIGHT AT ABOUT 11,000 FEET MSL, THE AIRPLANE'S ENGINE BEGAN TO RUN ROUGH AND THE ENGINE OIL PRESSURE DROPPED TO ZERO. THE PILOT ALSO SAID HE SMELLED SOMETHING THAT WAS BURNING. THE PILOT ENTERED A DESCENT AND REQUESTED VECTORS TO THE NEAREST AIRPORT. WHILE ON THE VECTOR, THE ENGINE BEGAN TO RUN ROUGHER AND THE BURNING SMELL BECAME STRONGER. THE PILOT SHUT DOWN THE ENGINE AND ENTERED A POWER OFF FORCED LANDING. HE BROKE OUT OF THE CLOUDS AND DETERMINED THAT HE COULD NOT GLIDE TO THE AIRPORT. HE PERFORMED A LANDING TO THE ONLY AVAILABLE AREA. DURING TOUCHDOWN, THE AIRPLANE COLLIDED WITH POSTS. AN FAA SAFETY INSPECTOR EXAMINED THE ENGINE. HE DETERMINED THAT 1 OF THE 4 BOLTS USED TO BOLT THE ENGINE OIL PUMP COVER TO THE CRANKCASE WAS MISSING. A DAMAGED BOLT WAS FOUND IN THE ENGINE'S CAMSHAFT GEAR. THE TAB WASHERS USED TO LOCK THE OIL PUMP COVER BOLTS HAD THEIR SINGLE TAB BENT DOWNWARD. THE TAB WASHERS' TWIN TABS ON THE 3 REMAINING BOLTS WERE POINTED STRAIGHT OUT. THEY APPEARED TO HAVE NEVER BEEN BENT INTO PLACE AFTER THE BOLTS WERE TIGHTENED. IMPROPER INSTALLATION OF THE WASHERS RESULTED IN ONE BOLT FALLING OFF AND BEING INGESTED THROUGH VARIOUS DRIVE GEARS. THE ENGINE WAS OVERHAULED BY THE MANUFACTURER 515 HOURS PRIOR TO THE ACCIDENT.

NTSB Probable Cause Narrative

THE ENGINE MANUFACTURER FAILING TO PROPERLY INSTALL TAB WASHERS DURING OVERHAUL WHICH RESULTED IN ONE BOLT BECOMING LOOSE AND BEING INGESTED THROUGH VARIOUS ENGINE GEAR DRIVES. THE INGESTION AND LOOSE OIL PUMP COVER RESULTED IN THE ENGINE RUNNING ROUGH AND A BURNING SMELL WHICH CAUSED THE PILOT TO HAVE TO SHUT DOWN THE ENGINE.

Event Information

Type of Event Accident
Event Date 1/2/1993
Event Day of the Week Saturday
Time of Event 1345
Event Time Zone Pacific Standard Time
Event City CONCORD
Event State CALIFORNIA
Event Country --
Zipcode of the event site 94520
Event Date Year 1993
Event Date Month 1
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0
Degrees magnetic from airport 0
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1350 Pacific Standard Time
Direction of event from weather observation facility (degrees) 10
Weather Observation Facility ID CCR
Elevation of weather observation facility 23
Distance of event from weather observation facility (units?) 1
Time Zone of the weather observation PST
Lighting Conditions Day
Lowest Ceiling Height 5000
Lowest Non-Ceiling Height 5000
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 30
Air Temperature at event time (in degrees celsius) 9
Dew Point at event time (in degress fahrenheit) 1
Wind Direction (degrees magnetic) 350
Variable Wind Indicator Unknown
Wind Speed (knots) 4
Wind Velocity Indicator Unknown
Wind Gust Indicator Unknown
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 4
NTSB Notification Source --
NTSB Notification Date Jan 2 1993 12:00AM
NTSB Notification Time 1630
Fiche Number and/or location -used to find docket information 47673
Date of most recent change to record Dec 11 2000 1:07PM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2008M
NTSB Number LAX93LA088
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed IFR
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name PIPER
Aircraft Model PA-28R-201T
Aircraft Series Identifier PA-28R-201
Aircraft Serial Number 28R-7803099
Certified Max Gross Weight 3000
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Sep 30 1992 12:00AM
Airframe hours since last inspection 50
Airframe Hours 2227
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name RICHARD TALLEY/LARRY SHATTUCK
Aircraft Owner Street Address 277 CASCADE DRIVE
Aircraft Owner City MILL VALLEY
Aircraft Owner State CA
Aircraft Owner Country
Aircraft Owner Zipcode 94941
Operator is an individual? --
Operator Name RICHARD TALLEY/LARRY SHATTUCK
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address 277 CASCADE DRIVE
Operator City MILL VALLEY
Operator State CA
Operator Country
Operator Zip code 94941
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code O56
Departure City NAVATO
Departure State CA
Departure Country
Departure Time 1317
Departure Time Zone PST
Destination Same as Local Flt --
Destination Airport Code CCB
Destination City UPLAND
Destination State CA
Destination Country
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:34AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --