Dubuque Regional Airport
Aircraft Accident/Incident Report

Zwingle, Iowa 52709
Monday, April 19, 1993 15:52 CDT

NTSB Narrative Summary Released at Completion of Accident

WHILE CRUISING AT FL 240, A PROPELLER (PROP) HUB ARM ON THE LEFT PROP FAILED, RELEASING THE PROP BLADE, WHICH STRUCK A 2ND BLADE, BREAKING OFF ITS TIP. THIS RESULTED IN A SEVERE ENGINE VIBRATION & SHUTDOWN OF THE LEFT ENGINE. THE LEFT ENGINE WAS FORCED DOWNWARD & INBOARD ON ITS MOUNTS. THE CABIN DEPRESSURIZED, POSSIBLY FROM BLADE CONTACT. THE FLIGHT CREW MADE AN EMERGENCY DESCENT & RECEIVED A VECTOR TO DIVERT FOR AN ILS APPROACH TO DUBUQUE. THE AIRPLANE WAS INCAPABLE OF MAINTAINING ALTITUDE & DESCENDED IN INSTRUMENT CONDITIONS. SUBSEQUENTLY, IT COLLIDED WITH A SILO & CRASHED ABOUT 8 MILES SOUTH OF DUBUQUE. AN INVESTIGATION REVEALED THE LEFT PROP HUB FAILED FROM FATIGUE THAT INITIATED FROM MULTIPLE INITIATION SITES ON THE INSIDE DIAMETER SURFACE OF THE HOLE FOR THE PILOT TUBE. THERE WAS EVIDENCE THAT THE FATIGUE PROPERTIES OF THE HUB WERE REDUCED BY A COMBINATION OF FACTORS, INCLUDING MACHINING MARKS OR SCRATCHES, MIXED MICRO- STRUCTURE, CORROSION, DECARBURIZATION, AND RESIDUAL STRESSES. (FOR FURTHER INFO, SEE BLUE COVER RPRT: NTSB/ARR-93/08.)

NTSB Probable Cause Narrative

THE FATIGUE CRACKING AND FRACTURE OF THE PROPELLER HUB ARM. THE RESULTANT SEPARATION OF THE HUB ARM AND THE PROPELLER BLADE DAMAGED THE ENGINE, NACELLE, WING, AND FUSELAGE, THEREBY CAUSING SIGNIFICANT DEGRADATION TO AIRCRAFT PERFORMANCE AND CONTROL THAT MADE A SUCCESSFUL LANDING PROBLEMATIC. THE CAUSE OF THE PROPELLER HUB ARM FRACTURE WAS A REDUCTION IN THE FATIGUE STRENGTH OF THE MATERIAL BECAUSE OF MANUFACTURING AND TIME-RELATED FACTORS (DECARBURIZATION, RESIDUAL STRESS, CORROSION, MIXED MICROSTRUCTURE, AND MACHINING/SCORING MARKS) THAT REDUCED THE FATIGUE RESISTANCE OF THE MATERIAL, PROBABLY COMBINED WITH EXPOSURE TO HIGHER-THAN-NORMAL CYCLIC LOADS DURING OPERATION OF THE PROPELLER AT A CRITICAL VIBRATION FREQUENCY (REACTIONLESS MODE), WHICH WAS NOT APPROPRIATELY CONSIDERED DURING THE AIRPLANE/PROPELLER CERTIFICATION PROCESS.

Event Information

Type of Event Accident
Event Date 4/19/1993
Event Day of the Week Monday
Time of Event 1552
Event Time Zone Central Daylight Time
Event City ZWINGLE
Event State IOWA
Event Country --
Zipcode of the event site 52709
Event Date Year 1993
Event Date Month 4
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport DUBUQUE REGIONAL
Event Location Nearest Airport ID DBQ
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 8
Degrees magnetic from airport 180
Airport Elevation 1076
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1555 Central Daylight Time
Direction of event from weather observation facility (degrees) 360
Weather Observation Facility ID DBQ
Elevation of weather observation facility 1076
Distance of event from weather observation facility (units?) 9
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height 200
Lowest Non-Ceiling Height 200
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Overcast
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 1
Air Temperature at event time (in degrees celsius) 8
Dew Point at event time (in degress fahrenheit) 7
Wind Direction (degrees magnetic) 40
Variable Wind Indicator Unknown
Wind Speed (knots) 16
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 29.4
Density Altitude (feet) --
Intensity of Precipitation Light
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal 8
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 8
Investigating Agency NTSB
NTSB Docket Number (internal use) 205
NTSB Notification Source --
NTSB Notification Date Apr 19 1993 12:00AM
NTSB Notification Time 2200
Fiche Number and/or location -used to find docket information 50003
Date of most recent change to record Dec 18 2002 11:38AM
User who most recently changed record NTSB\GIUV
Basic weather conditions Instrument Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N86SD
NTSB Number DCA93GA042
Missing Aircraft Indicator N
Federal Aviation Reg. Part Public Use
Type of Flight Plan filed IFR
Flight plan Was Activated? --
Damage Destroyed
Aircraft Fire Ground
Aircraft Explosion None
Aircraft Manufacturer's Full Name MITSUBISHI
Aircraft Model MU-2B-60
Aircraft Series Identifier MU-2B-60
Aircraft Serial Number 765 S.A.
Certified Max Gross Weight 11575
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 10
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Apr 12 1993 12:00AM
Airframe hours since last inspection 10
Airframe Hours 4580
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name STATE OF SOUTH DAKOTA
Aircraft Owner Street Address 700 EAST BROADWAY
Aircraft Owner City PIERRE
Aircraft Owner State SD
Aircraft Owner Country
Aircraft Owner Zipcode 57501
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Unknown
Indicates Domestic or International Flight Unknown
Operator carrying Pax/Cargo/Mail Unknown
Type of Flying (Per_Bus / Primary) Public Use
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code LUK
Departure City CINCINNATI
Departure State OH
Departure Country
Departure Time 1400
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code PIR
Destination City PIERRE
Destination State SD
Destination Country
Specific Phase of Flight Approach
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Oct 22 2001 3:26PM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 31
Runway Length 6498
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --