Aircraft Accident/Incident Report

Hayfork, California 96041
Tuesady, July 28, 1992 8:00 PDT

NTSB Narrative Summary Released at Completion of Accident

THE PILOT HAD JUST DROPPED OFF A LOAD OF LOGS AND WAS EN ROUTE BACK TO THE CUTTING AREA WHEN HE HEARD A LOUD BANG CONCURRENT WITH A LEFT YAW AND A RAPID LOSS OF ROTOR SPEED. THE PILOT ENTERED AN AUTOROTATION AND COLLIDED WITH TREES DURING THE DESCENT. EXAMINATION REVEALED THAT THE MAIN ROTOR DRIVE SHAFT HAD FAILED. EXAMINATION OF THE SHAFT REVEALED EVIDENCE OF A LOSS OF GREASE FROM THE SHAFT'S BOOT, WHICH RESULTED IN AN OVERHEATING CONDITION AND CATASTROPHIC FAILURE OF THE UNIT. THE 'O' RING, WHICH PROVIDES THE GREASE SEAL FOR THE SHAFT BOOT, WAS FOUND DEFORMED WITH EVIDENCE THAT GREASE HAD BEEN SLUNG FROM THE BOOT. THE MAIN ROTOR DRIVE SHAFT HAD BEEN REMOVED FOR MAINTENANCE AND REPLACED THREE DAYS AND 6 HOURS PRIOR TO THE ACCIDENT. THE MAINTENANCE INSTRUCTIONS CALL FOR A NEW 'O' RING TO BE INSTALLED WHEN THE DRIVE SHAFT AND BOOT ARE REASSEMBLED. ACORDING TO THE BELL LABORATORY, THE 'O' RING APPEARED TO HAVE NOT BEEN REPLACED.

NTSB Probable Cause Narrative

THE FAILURE OF THE MAIN ROTOR DRIVE SHAFT DUE TO THE IMPROPER INSTALLATION BY COMPANY MAINTENANCE PERSONNEL OF AN 'O' RING SEAL, WHICH ALLOWED THE PACKING GREASE TO ESCAPE AND CAUSED THE OVER TEMPERATURE FAILURE OF THE DRIVE SHAFT. A FACTOR IN THE ACCIDENT WAS THE LACK OF SUITABLE TERRAIN IN WHICH TO PERFORM AN AUTOROTATION.

Event Information

Type of Event Accident
Event Date 7/28/1992
Event Day of the Week Tuesday
Time of Event 800
Event Time Zone Pacific Daylight Time
Event City HAYFORK
Event State CALIFORNIA
Event Country --
Zipcode of the event site 96041
Event Date Year 1992
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0
Degrees magnetic from airport 0
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Pilot
Time of the weather observation 0
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 20
Air Temperature at event time (in degrees celsius) 27
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Variable
Wind Speed (knots) 0
Wind Velocity Indicator Light and Variable
Wind Gust Indicator Unknown
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 29
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 2684
NTSB Notification Source --
NTSB Notification Date Jul 28 1992 12:00AM
NTSB Notification Time 1015
Fiche Number and/or location -used to find docket information 47484
Date of most recent change to record Dec 11 2000 3:05PM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N89NW
NTSB Number LAX92LA319
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 133: Rotorcraft Ext. Load
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name BELL
Aircraft Model UH-1B
Aircraft Series Identifier UH-1B
Aircraft Serial Number 62-4576
Certified Max Gross Weight 8500
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Jul 27 1992 12:00AM
Airframe hours since last inspection 6
Airframe Hours 5496
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name NORTHWEST HELICOPTERS, INC.
Aircraft Owner Street Address 7822 OLD HWY 99 SE
Aircraft Owner City OLYMPIA
Aircraft Owner State WA
Aircraft Owner Country
Aircraft Owner Zipcode 98501
Operator is an individual? --
Operator Name NORTHWEST HELICOPTERS, INC.
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address 7822 OLD HWY 99 SE
Operator City OLYMPIA
Operator State WA
Operator Country
Operator Zip code 98501
Operator Code WYFL
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Unknown
Indicates Domestic or International Flight Unknown
Operator carrying Pax/Cargo/Mail Unknown
Type of Flying (Per_Bus / Primary) Other Work Use
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code
Departure City
Departure State
Departure Country
Departure Time 720
Departure Time Zone PDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Maneuvering
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:35AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --