Aircraft Accident/Incident Report

Chicago, Illinois 60666
Friday, November 13, 1992 6:50 CST

NTSB Narrative Summary Released at Completion of Accident

THE CREW OF THE MCDONNELL-DOUGLAS DC-8 CARGO AIRPLANE RETRACTED THE LANDING GEAR DURING ITS CLIMB TO CRUISE ALTITUDE. THE CREW ADVISED AIR TRAFFIC CONTROL THAT THE LANDING GEAR HAD NOT RETRACTED PROPERLY. DURING AN ATTEMPT TO ENSURE THE LANDING GEAR WAS IN THE DOWN AND LOCKED POSITION THE CREW HEARD A LOUD BANG. COINCIDENTAL WITH THE AIRCREW'S ACTIONS, A PERSON RESIDING IN A SINGLE FAMILY HOME REPORTED THAT A METAL OBJECT HAD PENETRATED HER HOME'S ROOF AND IMBEDDED ITSELF IN THE FLOOR. THE AIRPLANE RETURNED TO LAND WITHOUT FURTHER INCIDENT. AN ON-SCENE INVESTIGATION REVEALED THE RIGHT MAIN LANDING GEAR RETRACT PIN HAD SEPARATED FROM THE LANDING GEAR LEG. PORTIONS OF THE GEAR LEG RETRACT PIN BOSS AREA HAD SEPARATED AND WERE FOUND WEDGED ALONG SIDE THE GEAR ASSEMBLY. SUBSEQUENT METALLURGICAL INVESTIGATION REVEALED THE PIN BOSS AREA HAD METAL FRACTURE FEATURES CONSISTENT WITH OVERLOAD, ONE OF WHICH WAS CONSISTENT WITH A PREEXISTING FRACTURE AREA. THE PIN BOSS AREA HAD PREVIOUSLY BEEN OVER-BORED AND CHROME PLATED PRIOR TO A RETURN TO SERVICE. THE AIRPLANE MANUFACTURER STATED THE PIN BOSS BORE SHOULD NOT BE CHROME PLATED.

NTSB Probable Cause Narrative

AN IMPROPER REPAIR OF THE RETRACT PIN BOSS AREA BY THE OVERHAUL FACILITY.

Event Information

Type of Event Incident
Event Date 11/13/1992
Event Day of the Week Friday
Time of Event 650
Event Time Zone Central Standard Time
Event City CHICAGO
Event State ILLINOIS
Event Country --
Zipcode of the event site 60666
Event Date Year 1992
Event Date Month 11
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0
Degrees magnetic from airport 0
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 700 Central Standard Time
Direction of event from weather observation facility (degrees) 85
Weather Observation Facility ID ORD
Elevation of weather observation facility 720
Distance of event from weather observation facility (units?) 10
Time Zone of the weather observation CST
Lighting Conditions Not Reported
Lowest Ceiling Height 15000
Lowest Non-Ceiling Height 15000
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Overcast
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 5
Air Temperature at event time (in degrees celsius) 2
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 330
Variable Wind Indicator Unknown
Wind Speed (knots) 10
Wind Velocity Indicator Unknown
Wind Gust Indicator Unknown
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 3
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 5047
NTSB Notification Source --
NTSB Notification Date Nov 13 1992 12:00AM
NTSB Notification Time 935
Fiche Number and/or location -used to find docket information 50006
Date of most recent change to record Dec 11 2000 3:26PM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N870SJ
NTSB Number CHI93IA035
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? --
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name McDonnell Douglas
Aircraft Model DC-8-71
Aircraft Series Identifier DC-8-71
Aircraft Serial Number 46039
Certified Max Gross Weight 328000
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft --
Number of Engines 4
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection May 21 1992 12:00AM
Airframe hours since last inspection 1554
Airframe Hours 27
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name AERO USA
Aircraft Owner Street Address 9 WEST 57TH ST.- 38TH FLOOR
Aircraft Owner City NEW YORK
Aircraft Owner State NY
Aircraft Owner Country
Aircraft Owner Zipcode 10019
Operator is an individual? --
Operator Name SOUTHERN AIR TRANSPORT
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address P.O. BOX 52-4093
Operator City MIAMI
Operator State FL
Operator Country
Operator Zip code 33152
Operator Code SRAA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Non-scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Cargo
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code
Departure City
Departure State
Departure Country
Departure Time 645
Departure Time Zone CST
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:30AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --