Aircraft Accident/Incident Report

Redwood City, California 94062
Tuesady, September 3, 1991 19:15 PDT

NTSB Narrative Summary Released at Completion of Accident

THE 400 HOUR SINCE FACTORY REMANUFACTURED ENGINE BEGAN TO RUN ROUGH, THEN IT QUIT WITH A LOUD 'BANG.' THE PILOT WAS ATTEMPTING TO COMPLETE A FORCED LANDING IN A PASTURE AREA WHEN THE AIRCRAFT COLLIDED WITH THE GROUND. DISASSEMBLY OF THE ENGINE REVEALED THAT THE NUMBER TWO CYLINDER CONNECTING ROD AND ITS ASSOCIATED ROD CAP HAD FAILED. METALLURGICAL EXAMINATION OF ALL CONNECTING RODS AND CAPS WAS PERFORMED. THE #2 ROD AND CAP FAILED DUE TO A FATIGUE FRACTURE WITH AN ORIGIN ON THE BORE SURFACE. AREAS OF GALLING WERE FOUND ON BOTH THE ROD CAP AND THE CONNECTING ROD BORE. CRACKS WERE IDENTIFIED WITHIN THE GALLED AREA ON THE NUMBER TWO CONNECTING ROD BORE. EXAMINATION OF THE THREE REMAINING CONNECTING RODS AND THEIR CAPS REVEALED GALLED AREAS WITHIN THE BORES. THE METALLURGISTS STATED THAT HE HAD OBSERVED SIMILAR FAILURES ON HELICOPTER PISTON ENGINES WHICH WERE KNOWN TO HAVE HAD AN OVERSPEED.

NTSB Probable Cause Narrative

THE FATIGUE FAILURE OF THE NUMBER TWO CONNECTING ROD AND ROD CAP DUE TO AN ENGINE OVERSPEED CONDITION WHICH THE RODS AND ROD CAPS WERE EXPOSED AT SOME UNDETERMINED HISTORICAL POINT.

Event Information

Type of Event Accident
Event Date 9/3/1991
Event Day of the Week Tuesday
Time of Event 1915
Event Time Zone Pacific Daylight Time
Event City REDWOOD CITY
Event State CALIFORNIA
Event Country --
Zipcode of the event site 94062
Event Date Year 1991
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0
Degrees magnetic from airport 0
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Pilot
Time of the weather observation 0
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 30
Air Temperature at event time (in degrees celsius) 21
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Unknown
Wind Speed (knots) 0
Wind Velocity Indicator Calm
Wind Gust Indicator Unknown
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 2249
NTSB Notification Source --
NTSB Notification Date --
NTSB Notification Time 0
Fiche Number and/or location -used to find docket information 45498
Date of most recent change to record Dec 12 2000 10:44AM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2080T
NTSB Number LAX91LA382
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name PIPER
Aircraft Model PA-28R-200
Aircraft Series Identifier PA-28R-200
Aircraft Serial Number 28R-7135024
Certified Max Gross Weight 2600
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jun 21 1991 12:00AM
Airframe hours since last inspection 26
Airframe Hours 3646
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name CRAWFORD, JEFFREY C.
Aircraft Owner Street Address 3405 BARTLETT WAY
Aircraft Owner City BELMONT
Aircraft Owner State CA
Aircraft Owner Country
Aircraft Owner Zipcode 94002
Operator is an individual? --
Operator Name CRAWFORD, JEFFREY C.
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address 3405 BARTLETT WAY
Operator City BELMONT
Operator State CA
Operator Country
Operator Zip code 94002
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code SQL
Departure City SAN CARLOS
Departure State CA
Departure Country
Departure Time 1900
Departure Time Zone PDT
Destination Same as Local Flt --
Destination Airport Code SNS
Destination City SALINAS
Destination State CA
Destination Country
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:35AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --