Aircraft Accident/Incident Report

Las Vegas, Nevada 89111
Monday, October 28, 1991 7:05 PST

NTSB Narrative Summary Released at Completion of Accident

WHILE CLIMBING THRU 35,000 FT FOR A CRUISE ALTITUDE OF 37,000 FT, THE CREW HEARD A LOUD 'THUMP' & THE ACFT DEPRESSURIZED. AS THE CREW DESCENDED TO 11,000 FT, THE CABIN ALTITUDE CLIMBED TO 30,000 FT. THE FLT DIVERTED TO A NEARBY ARPT & SAFELY LANDED. EXAM OF THE ACFT DISCLOSED THAT REPETITIVE PRESSURIZATION CYCLES CAUSED THE INITIATION OF A FATIGUE CRACK & THE RESULTANT RUPTURE OF A FORWARD PRESSURE BULKHEAD. OVER 14 YRS EARLIER, DOUGLAS ISSUED SERVICE BULLETINS ADVISING OPERATORS THAT LEAKS COULD OCCUR IN THE FWD PRESSURE BULKHEAD AREA BECAUSE OF METAL FATIGUE. DOUGLAS RECOMMENDED THAT SPECIFIC CORRECTIVE ACTION BE TAKEN WHICH INVOLVED INSPECTING THE AREA AT 1,500 HOUR INTERVALS OR MAKING PERMANENT STRUCTURAL AIRFRAME MODIFICATIONS. CONTRARY TO THE MAJORITY OF ACFT OPERATORS, UNITED CHOSE NOT TO STRUCTURALLY MODIFY THIS ACFT. RATHER, IT CHOSE TO PERFORM RECURRING VISUAL INSPECTIONS FOR LEAKS IN THE SUSPECT AREA. THE ACFT'S PRESSURE BULKHEAD RUPTURED 1,367 HRS AFTER IT LAST INSPECTION.

NTSB Probable Cause Narrative

RUPTURE OF A FORWARD PRESSURE BULKHEAD BECAUSE OF CYCLICALLY INDUCED METAL FATIGUE. FACTORS WHICH CONTRIBUTED TO THE INCIDENT WERE: THE OPERATOR'S DECISION NOT TO STRUCTURALLY MODIFY ITS AIRPLANE IN ACCORDANCE WITH THE MANUFACTURER'S BUT RATHER TO RELY ON THE MANUFACTURER'S ALTERNATIVE RECOMMENDATION OF PERFORMING REPETITIVE VISUAL INSPECTION IN THE SUSPECT AREA: AND THE OPERATOR'S FAILURE TO UTILIZE AN INSPECTION PROGRAM ADEQUATE TO VISUALLY DETECT CRACK DEVELOPMENT IN A PREVIOUSLY IDENTIFIED SUSPECT AREA.

Event Information

Type of Event Incident
Event Date 10/28/1991
Event Day of the Week Monday
Time of Event 705
Event Time Zone Pacific Standard Time
Event City LAS VEGAS
Event State NEVADA
Event Country --
Zipcode of the event site 89111
Event Date Year 1991
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0
Degrees magnetic from airport 0
Airport Elevation --
Weather Briefing Completeness Full
Investigator's weather source Unknown
Time of the weather observation 0
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 50
Air Temperature at event time (in degrees celsius) --
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Unknown
Wind Speed (knots) 0
Wind Velocity Indicator Unknown
Wind Gust Indicator Unknown
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) 0
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 179
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 5039
NTSB Notification Source --
NTSB Notification Date --
NTSB Notification Time 0
Fiche Number and/or location -used to find docket information 46059
Date of most recent change to record Dec 18 2002 11:28AM
User who most recently changed record NTSB\GIUV
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N1820U
NTSB Number LAX92IA027
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? --
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name MCDONNELL DOUGLAS
Aircraft Model DC-10-10
Aircraft Series Identifier DC-10-10
Aircraft Serial Number 46619
Certified Max Gross Weight 391600
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 287
Number of Engines 3
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection May 18 1991 12:00AM
Airframe hours since last inspection 1367
Airframe Hours 50708
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name UNITED AIRLINES
Aircraft Owner Street Address P.O. BOX 66100
Aircraft Owner City CHICAGO
Aircraft Owner State IL
Aircraft Owner Country
Aircraft Owner Zipcode 60666
Operator is an individual? --
Operator Name UNITED AIRLINES
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address P.O. BOX 66100
Operator City CHICAGO
Operator State IL
Operator Country
Operator Zip code 60666
Operator Code UALA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code LAX
Departure City LOS ANGELES
Departure State CA
Departure Country
Departure Time 637
Departure Time Zone PST
Destination Same as Local Flt --
Destination Airport Code DEN
Destination City DENVER
Destination State CO
Destination Country
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 20 2002 12:42PM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --