Aircraft Accident/Incident Report

Miami, Florida
Tuesady, May 11, 1999 14:45 EDT

NTSB Narrative Summary Released at Completion of Accident

During final approach to the airport and after the crew turned the autopilot off, American Airlines flight 916 began experiencing uncommanded rudder motion and high rudder pedal forces. The flight crew executed a go-around about 360 feet above ground level. Despite continued difficulties with the rudder, the flight crew was able to land the airplane successfully. Examination of the autopilot yaw actuator revealed two main findings: (1) the wiring to the two main valve solenoids had been cross connected, and (2) a foreign-particle contaminant in the green system engagement valve solenoid had prevented disengagement of the yaw actuator. Investigators found that when these two conditions exist, turn coordination system inputs can cause uncommanded rudder movements. Inspections of A300 and A310 airplanes after the incident resulted in the discovery of another American A300 with cross-connected solenoid wiring. American indicated that it had installed new autopilot actuator solenoids on this airplane and the rest of its A300 fleet. At the time the solenoids were installed, American's procedures did not include a check for proper installation of the solenoid wiring. The manufacturers of the airplane and the actuator have since incorporated new procedures to ensure that the solenoids are wired properly. As part of the investigation, numerous additional solenoids were examined for the presence of contaminants. Although contaminants were discovered on several other solenoids, they were smaller than that found on the incident airplane's engagement solenoid and did not affect solenoid functionality. Audits of the solenoid assembly process revealed the need to update production and inspection documentation and the need to include measures to prevent foreign particles from contaminating adjacent workstations. The manufacturer of the solenoids took corrective actions that included improving production facilities, implementing more stringent sampling and inspection procedures, and clarifying assembly instructions.

NTSB Probable Cause Narrative

Uncommanded rudder movement caused by a contaminant in the engagement valve solenoid that prevented disengagement of the autopilot yaw actuator and cross-connected wiring of the autopilot yaw actuator's main valve solenoids by the operator. Factors contributing to the incident were the lack of proper controls in the solenoid assembly process and the lack of procedures to detect miswired solenoids.

Event Information

Type of Event Incident
Event Date 5/11/1999
Event Day of the Week Tuesday
Time of Event 1445
Event Time Zone Eastern Daylight Time
Event City MIAMI
Event State FLORIDA
Event Country --
Zipcode of the event site --
Event Date Year 1999
Event Date Month 5
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Unknown
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Unknown
Time of the weather observation
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID --
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation --
Lighting Conditions Not Reported
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling Unknown
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 0
Air Temperature at event time (in degrees celsius) --
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 200
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 8
Wind Velocity Indicator --
Wind Gust Indicator Unknown
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 129
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 12642
NTSB Notification Source --
NTSB Notification Date May 11 1999 12:00AM
NTSB Notification Time 1620
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Nov 26 2002 3:58PM
User who most recently changed record NTSB\ZUZL
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N7082A
NTSB Number DCA99IA058
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? No
Damage None
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Airbus Industrie
Aircraft Model 300-600
Aircraft Series Identifier 300-600
Aircraft Serial Number --
Certified Max Gross Weight --
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft --
Number of Engines --
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Unknown
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours --
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name --
Aircraft Owner Street Address --
Aircraft Owner City --
Aircraft Owner State --
Aircraft Owner Country --
Aircraft Owner Zipcode --
Operator is an individual? --
Operator Name AMERICAN AIRLINES
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address DALLAS/FT WORTH INT'L AIRPORT
Operator City DALLAS
Operator State TX
Operator Country --
Operator Zip code --
Operator Code AALA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board Unknown
Departure Point Same as Event No
Departure Airport Code --
Departure City BOGOTA
Departure State --
Departure Country CO
Departure Time 0
Departure Time Zone --
Destination Same as Local Flt crash at destination city
Destination Airport Code MIA
Destination City MIAMI
Destination State FL
Destination Country USA
Specific Phase of Flight Approach
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Oct 15 2002 10:25AM
User who most recently changed record HILF
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --