Aircraft Accident/Incident Report

Anchorage, Alaska 99502
Thursday, July 29, 1999 15:00 AKD

NTSB Narrative Summary Released at Completion of Accident

During climbout, the Boeing 747 crew noted a loud 'thump,' followed by a change in the number three engine instrument indications. One crewmember noted there was a fist-sized hole in the side of the engine cowling. The captain shut down the number three engine, returned to the departure airport, and landed without further incident. A postlanding inspection revealed that the inboard aileron sustained substantial damage. Disassembly of the engine revealed that there were eleven 2nd stage turbine blades that were fractured in the midspan area, and one other 2nd stage turbine blade that was elongated and necked down in the midspan area with most of the shroud tip rubbed off. The turbine exhaust case had a 16 1/2-inch long hole between the case front flange and the front mount rail. Engine service records revealed that when the turbine exhaust case was overhauled, Airworthiness Directive (AD) 96-25-10 was complied with by incorporating Chromalloy Anniston Division's, Supplemental Type Certificate (STC) SE00047AT-D. The intent of STC SE00047AT-D is to comply with FAA Airworthiness Directive (AD) 96-25-10 by increasing the wall thickness of the turbine exhaust case, thus providing enhanced containment capabilities in the event of an internal engine failure. A portion of the turbine exhaust case was sent to the NTSB Materials Laboratory for examination. A Safety Board metallurgist confirmed that both the hardness and microstructure were consistent with design specifications stipulated in Chromally Anniston Division's STC.

NTSB Probable Cause Narrative

The failure of a turbine blade, and subsequent penetration of the shroud (containment ring). A factor associated with the accident was the FAA's insufficient design standards/requirements addressed in an FAA Air Worthiness Directive, which called for a strengthened containment ring. The failed containment ring was in compliance with the Air Worthiness Directive.

Event Information

Type of Event Accident
Event Date 7/29/1999
Event Day of the Week Thursday
Time of Event 1500
Event Time Zone --
Event City ANCHORAGE
Event State ALASKA
Event Country --
Zipcode of the event site 99502
Event Date Year 1999
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Pilot
Time of the weather observation 0
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Unknown
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 100
Air Temperature at event time (in degrees celsius) -10
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Unknown
Wind Speed (knots) 0
Wind Velocity Indicator Unknown
Wind Gust Indicator Unknown
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 29
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 5
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 1966
NTSB Notification Source --
NTSB Notification Date Jul 30 1999 12:00AM
NTSB Notification Time 1000
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Jul 10 2001 4:16PM
User who most recently changed record MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N707CK
NTSB Number ANC99LA099
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Boeing
Aircraft Model 747-269B
Aircraft Series Identifier 747-269B
Aircraft Serial Number 21541
Certified Max Gross Weight 800000
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 8
Number of Engines 4
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Jul 19 1999 12:00AM
Airframe hours since last inspection 268
Airframe Hours 59727
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name KITTY HAWK INTERNATIONAL, INC.
Aircraft Owner Street Address 5063 SKYWAY STREET
Aircraft Owner City OSCODA
Aircraft Owner State MI
Aircraft Owner Country
Aircraft Owner Zipcode 48750
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code K4HA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Non-scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Cargo
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code ANC
Departure City ANCHORAGE
Departure State AK
Departure Country
Departure Time 1510
Departure Time Zone ADT
Destination Same as Local Flt --
Destination Airport Code VTBD
Destination City BANGKOK
Destination State
Destination Country
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 20 2002 12:42PM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --