Aircraft Accident/Incident Report

Oakdale, California 95361
Saturday, July 3, 1999 10:00 PDT

NTSB Narrative Summary Released at Completion of Accident

The pilot experienced a partial loss of engine power while established in an out of ground effect hover at 150 feet agl and landed hard in the resulting autorotation. Postcrash examination of the engine revealed that the turbine had experienced oil starvation due to a failure of the oil pump. The aft bearing (gear case cover) of the FCU/oil pump drive spur gear had disintegrated due to failure of the ribbon-type ball separator, which was found in the bottom of the gearbox in two pieces and deformed. The balls were ejected into the gear case and one was ingested by the oil pump, which caused internal jamming and the resultant shearing of the splined adapter which drives the oil pump. The ball separator was manufactured from an austenitic stainless steel, instead of AISI 1010 as specified by the manufacturer, and the material exceeded allowable hardness specifications. Allison CEB 1228, issued November 20, 1985, calls for bearings with the ribbon-type, pressed steel separator, to be replaced with bearings that incorporate a one-piece machined steel separator. Compliance was due at the next accessory gearbox repair when the gearbox was opened. The mechanic reported that he had replaced the number 2.5 bearing and the spur adapter gear shaft 265 hours and 4 months before the accident, which would have provided access to the gearbox to accomplish the bulletin.

NTSB Probable Cause Narrative

The disintegration and failure of the oil pump drive spur gear aft bearing, which resulted in failure of the oil pump and subsequent oil starvation to the engine's turbine module. A factor in the accident was the failure of company maintenance personnel to comply with the manufacturer's service bulletin regarding replacement of the bearing.

Event Information

Type of Event Accident
Event Date 7/3/1999
Event Day of the Week Saturday
Time of Event 1000
Event Time Zone Pacific Daylight Time
Event City OAKDALE
Event State CALIFORNIA
Event Country --
Zipcode of the event site 95361
Event Date Year 1999
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 853 Pacific Daylight Time
Direction of event from weather observation facility (degrees) 30
Weather Observation Facility ID MOD
Elevation of weather observation facility 97
Distance of event from weather observation facility (units?) 12
Time Zone of the weather observation PDT
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling Unknown
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 22
Dew Point at event time (in degress fahrenheit) 6
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Unknown
Wind Speed (knots) 0
Wind Velocity Indicator Calm
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 29
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 3
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 1699
NTSB Notification Source --
NTSB Notification Date Jul 3 1999 12:00AM
NTSB Notification Time 1208
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record May 11 2001 4:05AM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N8661F
NTSB Number LAX99LA245
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 133: Rotorcraft Ext. Load
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Hughes
Aircraft Model 369D
Aircraft Series Identifier 369D
Aircraft Serial Number 690522D
Certified Max Gross Weight 3550
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 3
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Mar 4 1999 12:00AM
Airframe hours since last inspection 75
Airframe Hours 8323
ELT Installed Yes
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name FLAT LAND LEASING COMPANY
Aircraft Owner Street Address 1421 W. 135TH DRIVE
Aircraft Owner City WESTMINISTER
Aircraft Owner State CO
Aircraft Owner Country
Aircraft Owner Zipcode 80234
Operator is an individual? --
Operator Name CAPRICORN HELICOPTERS
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 60 WESTWOOD PLACE
Operator City DURANGO
Operator State CO
Operator Country
Operator Zip code 81301
Operator Code ESDL
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Unknown
Indicates Domestic or International Flight Unknown
Operator carrying Pax/Cargo/Mail Unknown
Type of Flying (Per_Bus / Primary) Other Work Use
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code
Departure City OAKDALE
Departure State CA
Departure Country
Departure Time 900
Departure Time Zone PDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record May 11 2001 4:05AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --