Aircraft Accident/Incident Report

Lost Hills, California 93249
Tuesady, August 24, 1999 23:00 PDT

NTSB Narrative Summary Released at Completion of Accident

During the takeoff initial climb as the helicopter accelerated through 25 to 30 miles per hour, the 90-degree gearbox fractured through the center of the gearbox case and separated from the tailboom. The pilot was able to slow the spin rate and performed a hovering autorotation. A portion of the tail boom impacted a barbed wire fence as the helicopter settled vertically. Metallurgical examination of the gearbox case fractures disclosed overload features. Internal examination of the gearbox and gears showed that the pinion and gear teeth had disengaged. The disengagement lasted a short period of time. As a result of the disengaged gear and pinion rotating against each other, the gearbox case became overloaded and subsequently separated. The wear patterns on the pinion and gear teeth drive side did not meet the patterns specified in the maintenance manual; the patterns extended off the toe ends and the tips of the teeth. The gearbox, which is an 'on-condition' component, was last overhauled or repaired in 1984. There is no requirement for an internal inspection of the tail rotor gearbox during routine or annual maintenance inspections.

NTSB Probable Cause Narrative

Failure and separation of the 90-degree gearbox as a result of the disengagement of the pinion and gear teeth. The cause(s) of the pinion and gear disengagement were undetermined.

Event Information

Type of Event Accident
Event Date 8/24/1999
Event Day of the Week Tuesday
Time of Event 2300
Event Time Zone Pacific Daylight Time
Event City LOST HILLS
Event State CALIFORNIA
Event Country --
Zipcode of the event site 93249
Event Date Year 1999
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 2256 Pacific Daylight Time
Direction of event from weather observation facility (degrees) 120
Weather Observation Facility ID BFL
Elevation of weather observation facility 507
Distance of event from weather observation facility (units?) 34
Time Zone of the weather observation PDT
Lighting Conditions Night/Bright
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling Unknown
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 24
Dew Point at event time (in degress fahrenheit) 14
Wind Direction (degrees magnetic) 210
Variable Wind Indicator Unknown
Wind Speed (knots) 4
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 29
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 1721
NTSB Notification Source --
NTSB Notification Date Aug 25 1999 12:00AM
NTSB Notification Time 30
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Aug 14 2001 1:55PM
User who most recently changed record MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N999SJ
NTSB Number LAX99LA283
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 137: Agricultural
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Bell
Aircraft Model UH-1B
Aircraft Series Identifier UH-1B
Aircraft Serial Number 1025
Certified Max Gross Weight 8500
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Apr 24 1999 12:00AM
Airframe hours since last inspection 43
Airframe Hours 7856
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name SAN JOAQUIN HELICOPTERS
Aircraft Owner Street Address 1408 S. LEXINGTON
Aircraft Owner City DELANO
Aircraft Owner State CA
Aircraft Owner Country
Aircraft Owner Zipcode 93215
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code CUFE
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Agriculture
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Unknown
Indicates Domestic or International Flight Unknown
Operator carrying Pax/Cargo/Mail Unknown
Type of Flying (Per_Bus / Primary) Aerial Application
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code
Departure City
Departure State
Departure Country
Departure Time 2258
Departure Time Zone PDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Takeoff
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 14 2001 10:25AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --