Aeroflex-Andover Airport
Aircraft Accident/Incident Report

Andover, New Jersey 07821
Friday, September 3, 1999 17:51 EDT

NTSB Narrative Summary Released at Completion of Accident

After takeoff, about 400 feet above the ground, the engine made 'a metallic noise.' The CFI initiated a turn back to the runway, and the engine powered down and stopped, with the propeller in a horizontal position. The main wheels of the airplane struck the bank of a pond approximately 100 feet short of the runway, the airplane nosed over, and the pilot and passenger exited the aircraft. Examination of the crankshaft revealed that the crankshaft was separated through the aft cheek of the #3 main bearing. Magnified visual examination of the fracture face found characteristics of fatigue propagation, which initiated in the aft radius of the #3 main bearing and progressed rearward through approximately 80% of the crankshaft cheek before failing in overload. Examination of the initiation area revealed a single origin on the surface of the radius in an area of circumferential scratches. The origin was located on the journal about 10 to 15 degrees before top center of the adjacent #2 and #3 cylinders.

NTSB Probable Cause Narrative

Fatigue failure of the crankshaft.

Event Information

Type of Event Accident
Event Date 9/3/1999
Event Day of the Week Friday
Time of Event 1751
Event Time Zone Eastern Daylight Time
Event City ANDOVER
Event State NEW JERSEY
Event Country --
Zipcode of the event site 07821
Event Date Year 1999
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport AEROFLEX-ANDOVER AIRPORT
Event Location Nearest Airport ID 12N
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 583
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1745 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 150
Weather Observation Facility ID MMU
Elevation of weather observation facility 187
Distance of event from weather observation facility (units?) 20
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height 15000
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 20
Air Temperature at event time (in degrees celsius) 28
Dew Point at event time (in degress fahrenheit) 12
Wind Direction (degrees magnetic) 150
Variable Wind Indicator Unknown
Wind Speed (knots) 8
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) 1597
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 1565
NTSB Notification Source --
NTSB Notification Date Sep 3 1999 12:00AM
NTSB Notification Time 1900
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Aug 13 2001 2:13PM
User who most recently changed record MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N8143E
NTSB Number NYC99LA219
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire Ground
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-18-135
Aircraft Series Identifier PA-18-135
Aircraft Serial Number 182150
Certified Max Gross Weight 1500
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Sep 1 1999 12:00AM
Airframe hours since last inspection 16
Airframe Hours 2958
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name ANDOVER FLIGHT ACADEMY
Aircraft Owner Street Address PO BOX 239
Aircraft Owner City ANDOVER
Aircraft Owner State NJ
Aircraft Owner Country
Aircraft Owner Zipcode 07821
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Instructional
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code 12N
Departure City
Departure State NJ
Departure Country
Departure Time 1800
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Takeoff
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:35AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 21
Runway Length 1981
Runway Width 50
Sight Seeing flight No
Air Medical Flight No
Medical Flight --