Aircraft Accident/Incident Report

Vaughn, Washington 98394
Sunday, September 26, 1999 14:30 PDT

NTSB Narrative Summary Released at Completion of Accident

While in cruise at 2,000 feet altitude and 2,000 RPM there was a sudden loud noise and vibration. The pilot reduced power and executed an emergency landing. Post-landing examination of the aircraft revealed that approximately six inches of one propeller blade had separated from the propeller. The Sensenich Corporation, fixed pitch, aluminum propeller, model 76EM8S5-0-60, was submitted to the Safety Board's Materials Laboratory, Washington, DC, for further metallurgical examination. The examination revealed a flat, chordwise fracture area that contained crack arrest positions and radial marks typical of fatigue cracking. Microscopy revealed that the origin area was located within a notch at the leading edge at the flat side of the blade. The depth of the notch was about 0.008 inch. The leading edge of the blade contained sanding marks, typical of a blend repair, in the vicinity of the notch. The sanding marks did not extend into the deepest part of the notch, directly adjacent to the fracture surface at the origin area. FAA Advisory Circular 43.13-1A, Section 3 'Repair of Metal propellers,' paragraph 585(a) discusses procedures applied to the repair of aluminum propellers. Specifically, this reference addresses rounding out of nicks, scars, cuts, etc. by advising '...exercise care to remove the deepest point of the injury.' The total time on the propeller was unavailable and the party who executed the propeller dressing procedure was not known.

NTSB Probable Cause Narrative

The separation of a propeller blade tip due to fatigue, and the improper maintenance procedure.

Event Information

Type of Event Accident
Event Date 9/26/1999
Event Day of the Week Sunday
Time of Event 1430
Event Time Zone Pacific Daylight Time
Event City VAUGHN
Event State WASHINGTON
Event Country --
Zipcode of the event site 98394
Event Date Year 1999
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1453 Pacific Daylight Time
Direction of event from weather observation facility (degrees) 345
Weather Observation Facility ID PWT
Elevation of weather observation facility 439
Distance of event from weather observation facility (units?) 8
Time Zone of the weather observation PDT
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 16
Dew Point at event time (in degress fahrenheit) 4
Wind Direction (degrees magnetic) 230
Variable Wind Indicator Unknown
Wind Speed (knots) 4
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 4
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 1041
NTSB Notification Source --
NTSB Notification Date Sep 29 1999 12:00AM
NTSB Notification Time 802
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Dec 12 2000 11:56AM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N9395J
NTSB Number SEA99LA174
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-28-180
Aircraft Series Identifier PA-28-180
Aircraft Serial Number 28-3499
Certified Max Gross Weight 2400
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Oct 8 1998 12:00AM
Airframe hours since last inspection 102
Airframe Hours 4483
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name ENGLUND, LANCE, D.
Aircraft Owner Street Address 14313 NE 90TH STREET
Aircraft Owner City VANCOUVER
Aircraft Owner State WA
Aircraft Owner Country
Aircraft Owner Zipcode 98682
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code PWT
Departure City BREMERTON
Departure State WA
Departure Country
Departure Time 1330
Departure Time Zone PDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:35AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --