Individually Owned: 150,657
Corporate Owned: 137,281
Aircraft Accident/Incident Report
Queen Creek, Arizona 85242
Saturday, April 22, 2000 10:19 MST
NTSB Narrative Summary Released at Completion of Accident
The airplane was spraying chemicals on a field of crops when the left wing separated in flight. Ground witnesses said that the airplane was making a level spray pass over a potato crop when the left wing failed. No unusual meteorological phenomena were observed in the area, and the airplane did not perform any unusual maneuvers prior to the failure. The left wing's lower spar cap was found to have fractured in fatigue at a point that transected the inboard attach block bolt hole where the spar attaches to the center section spar carry through member. Multiple origin sites were identified within the bolt hole bore, with corrosion pitting evident at the origin points. The spar caps met the hardness, chemistry, and microstructure of the production drawing specified material. Air Tractor Service Letter 118 and the maintenance manual specify an inspection procedure, which calls for the removal of the hopper for a detailed inspection of the spar caps for cracks; one area identified as critical for cracking was the inboard bolt hole bore. The inspection interval was specified as every 2,000 hours or 3 years. The number of crack arrest striations in the fatigue region was determined from the first point the crack would be visible from beneath the attach block during the specified inspection, and the mean time for the fatigue crack to progress from detectible during the inspection to failure was calculated to be about 105 hours. Examination of the right wing lower spar cap revealed the presence of multiple fatigue cracks emanating from corrosion pits within the outboard bolt hole bore. No maintenance records were located for either the airframe or engine. A mechanic was located who performed some periodic maintenance on the aircraft. He stated that during the removal of the hopper in May 1997, 2 years 11 months prior to the accident, he had accomplished the 2,000-hour check of the wing spars in the area of the attach bolts as required by Service Letter 118. Based on other records, the aircraft was believed to have flown an average of 500 hours per year and would have accumulated only 1,500 hours since the inspection.
NTSB Probable Cause Narrative
The fatigue failure and in-flight separation of the left wing due to the manufacturer's underestimation during the aircraft design process of the time interval from fatigue crack initiation to failure, and, the manufacturer's subsequent specification of an inadequate inspection interval.
Event Information
| Type of Event | Accident |
| Event Date | 4/22/2000 |
| Event Day of the Week | Saturday |
| Time of Event | 1019 |
| Event Time Zone | Mountain Standard Time |
| Event City | QUEEN CREEK |
| Event State | ARIZONA |
| Event Country | -- |
| Zipcode of the event site | 85242 |
| Event Date Year | 2000 |
| Event Date Month | 4 |
| MidAir Collision Indicator | No |
| On Ground Collision occurred ? | No |
| Event Location Latitude | -- |
| Event Location Longitude | -- |
| Event Location Airport | |
| Event Location Nearest Airport ID | |
| Indicates whether the acc/inc occurred off or on an airport | Off Airport/Airstrip |
| Distance from airport in statute miles | -- |
| Degrees magnetic from airport | -- |
| Airport Elevation | -- |
| Weather Briefing Completeness | Unknown |
| Investigator's weather source | Weather Observation Facility |
| Time of the weather observation | 1032 Mountain Standard Time |
| Direction of event from weather observation facility (degrees) | 340 |
| Weather Observation Facility ID | IWA |
| Elevation of weather observation facility | 1382 |
| Distance of event from weather observation facility (units?) | 5 |
| Time Zone of the weather observation | MST |
| Lighting Conditions | Day |
| Lowest Ceiling Height | 0 |
| Lowest Non-Ceiling Height | 0 |
| Sky/Lowest/Cloud Conditions | Clear |
| Sky Condition for Lowest Ceiling | None |
| Visibility Runway Visual Range (Feet) | 0 |
| Visibility Runway Visual Value (Statute Miles) | 0 |
| Visibility (Statute Miles) | 30 |
| Air Temperature at event time (in degrees celsius) | 66 |
| Dew Point at event time (in degress fahrenheit) | 45 |
| Wind Direction (degrees magnetic) | 250 |
| Variable Wind Indicator | Unknown |
| Wind Speed (knots) | 7 |
| Wind Velocity Indicator | Unknown |
| Wind Gust Indicator | Not Gusting |
| Wind Gust (knots) | 0 |
| Altimeter Setting at event time (in. Hg) | 29 |
| Density Altitude (feet) | -- |
| Intensity of Precipitation | Unknown |
| METAR weather report | -- |
| Event Highest Injury | Fatal |
| On Ground, Fatal Injuries | 0 |
| On Ground, Minor Injuries | 0 |
| On Ground, Serious Injuries | 0 |
| Injury Total Fatal | 1 |
| Injury Total Minor | -- |
| Injury Total None | -- |
| Injury Total Serious | -- |
| Injury Total All | 1 |
| Investigating Agency | NTSB |
| NTSB Docket Number (internal use) | 11220 |
| NTSB Notification Source | FAA |
| NTSB Notification Date | Apr 22 2000 12:00AM |
| NTSB Notification Time | 1115 |
| Fiche Number and/or location -used to find docket information | IMAGE |
| Date of most recent change to record | Dec 18 2001 1:05PM |
| User who most recently changed record | NTSB\MONR |
| Basic weather conditions | Visual Meteorological Cond |
| FAA District Office | -- |
Aircraft Involved |
|
|---|---|
Aircraft #1 |
|
| Aircraft Registration Number | N15466 |
| NTSB Number | LAX00FA169 |
| Missing Aircraft Indicator | N |
| Federal Aviation Reg. Part | Part 137: Agricultural |
| Type of Flight Plan filed | None |
| Flight plan Was Activated? | -- |
| Damage | Destroyed |
| Aircraft Fire | None |
| Aircraft Explosion | None |
| Aircraft Manufacturer's Full Name | Air Tractor |
| Aircraft Model | 502A |
| Aircraft Series Identifier | 502A |
| Aircraft Serial Number | 502A-0181 |
| Certified Max Gross Weight | 8000 |
| Aircraft Category | Airplane |
| Aircraft Registration Class | U.S. Registered/U.S. Soil |
| Aircraft is a homebuilt? | No |
| Flight Crew Seats | -- |
| Cabin Crew Seats | -- |
| Passenger Seats | -- |
| Total number of seats on the aircraft | 1 |
| Number of Engines | 1 |
| Fixed gear or retractable gear | Fixed |
| Aircraft, Type of Last Inspection | Unknown |
| Date of Last Inspection | -- |
| Airframe hours since last inspection | -- |
| Airframe Hours | -- |
| ELT Installed | No |
| ELT Activated | Unknown |
| ELT Aided Location of Event Site | Unknown |
| ELT Type | -- |
| Aircraft Owner Name | AG LEASING PARTNERSHIP |
| Aircraft Owner Street Address | P O BOX 1558 |
| Aircraft Owner City | CHANDLER |
| Aircraft Owner State | AZ |
| Aircraft Owner Country | |
| Aircraft Owner Zipcode | 85244 |
| Operator is an individual? | -- |
| Operator Name | SAN TAN DUSTERS, INC. |
| Operator Same as Owner? | No |
| Operator Is Doing Business As | -- |
| Operator Address Same as Owner? | No |
| Operator Street Address | P.O. BOX 1558 |
| Operator City | HIGLEY |
| Operator State | AZ |
| Operator Country | |
| Operator Zip code | 85236 |
| Operator Code | ZCDG |
| Owner has at least one certificate | Yes - certificate holder |
| Other Operator of large aircraft? | No |
| Certified for Part 133 or 137 Operation | Agriculture |
| Operator Certificate Number | -- |
| Indicates whether an air carrier operation was scheduled or not | Unknown |
| Indicates Domestic or International Flight | Unknown |
| Operator carrying Pax/Cargo/Mail | Unknown |
| Type of Flying (Per_Bus / Primary) | Aerial Application |
| Second Pilot on Board | No |
| Departure Point Same as Event | No |
| Departure Airport Code | |
| Departure City | HIGLEY |
| Departure State | AZ |
| Departure Country | |
| Departure Time | 1000 |
| Departure Time Zone | MST |
| Destination Same as Local Flt | dest & departure same, accident can occur anywhere |
| Destination Airport Code | |
| Destination City | |
| Destination State | |
| Destination Country | |
| Specific Phase of Flight | Maneuvering |
| Report sent to ICAO? | -- |
| Evacuation occurred | -- |
| Date of most recent change to record | Dec 1 2001 4:45AM |
| User who most recently changed record | dbo |
| Since inspection or accident | -- |
| Event Location Runway Number and Location | 0 |
| Runway Length | -- |
| Runway Width | -- |
| Sight Seeing flight | No |
| Air Medical Flight | No |
| Medical Flight | -- |