Hilo International Airport
Aircraft Accident/Incident Report

Hilo, Hawaii 96720
Friday, October 13, 2000 8:45 HST

NTSB Narrative Summary Released at Completion of Accident

The tail boom of the helicopter bent downward during landing following a practice hovering autorotation. The pilot reported that the accident occurred following their third hovering autorotation landing. He said that the touchdown was acceptable and would have met check ride criteria. About 2 seconds after touchdown there was "an obvious component failure" felt throughout the airframe, accompanied by severe vibrations and "audible and physical indications" of failure. After exiting the aircraft, the pilot expected to find a problem in the main rotor head and was surprised to find the tail boom bent downward at the midpoint. A postaccident examination of the helicopter revealed that the tail boom was fabricated from skins of thickness 0.025 inches, as opposed to a skin thickness of 0.032 inches identified in the structural repair manual. The helicopter records showed that the tail boom was originally installed on the (new) helicopter at the factory and had acquired 14,053 hours in service.

NTSB Probable Cause Narrative

Inadequate maintenance by the helicopter manufacturer during manufacture, which installed skins of inadequate thickness on the tail boom. A factor in the accident was the failure of the manufacturer's quality control system to detect the inadequate thickness.

Event Information

Type of Event Accident
Event Date 10/13/2000
Event Day of the Week Friday
Time of Event 845
Event Time Zone Hawaii Standard Time
Event City HILO
Event State HAWAII
Event Country --
Zipcode of the event site 96720
Event Date Year 2000
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport HILO INTERNATIONAL
Event Location Nearest Airport ID ITO
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles 1
Degrees magnetic from airport 240
Airport Elevation 38
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 853 Hawaii Standard Time
Direction of event from weather observation facility (degrees) 60
Weather Observation Facility ID HTO
Elevation of weather observation facility 38
Distance of event from weather observation facility (units?) 1
Time Zone of the weather observation HST
Lighting Conditions Day
Lowest Ceiling Height 3200
Lowest Non-Ceiling Height 1400
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 6
Air Temperature at event time (in degrees celsius) 75
Dew Point at event time (in degress fahrenheit) 72
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Unknown
Wind Speed (knots) 0
Wind Velocity Indicator Calm
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 12003
NTSB Notification Source FAA
NTSB Notification Date Oct 18 2000 12:00AM
NTSB Notification Time 1045
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jul 15 2002 12:15PM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N532BH
NTSB Number LAX01LA016
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Aerospatiale
Aircraft Model AS350-BH
Aircraft Series Identifier AS350-BH
Aircraft Serial Number 2494
Certified Max Gross Weight 4630
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Sep 18 2000 12:00AM
Airframe hours since last inspection 68
Airframe Hours 14053
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name HELICOPTER CONSULTANTS OF MAUI
Aircraft Owner Street Address 105 KAHULUI HELIPORT
Aircraft Owner City KAHULUI
Aircraft Owner State HI
Aircraft Owner Country
Aircraft Owner Zipcode 96732
Operator is an individual? --
Operator Name BLUE HAWAIIAN HELICOPTERS
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 105 KAHULUI HELIPORT
Operator City KAHULUI
Operator State HI
Operator Country
Operator Zip code 96732
Operator Code HCMA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Instructional
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code ITO
Departure City
Departure State HI
Departure Country
Departure Time 825
Departure Time Zone HST
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code
Destination City
Destination State
Destination Country
Specific Phase of Flight Landing
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 1 2001 4:45AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --