Aircraft Accident/Incident Report

Burlington, North Carolina 27215
Monday, October 16, 2000 23:55 EDT

NTSB Narrative Summary Released at Completion of Accident

About 5 minutes before landing at a hospital, the main rotor gearbox (MGB) oil pressure warning light illuminated. The pilot continued to the hospital, landed, and performed an immediate engine shutdown. A mechanic disconnected the wiring to the MGB oil pressure switch and the light went out. The mechanic stated he believed the oil pressure switch had failed and he asked the pilot to run the helicopter, hover the helicopter, and if everything was normal, to fly it back to the base hospital. The pilot did the run and hover, and then departed the hospital. The helicopter crashed about 1 minute later. Witnesses stated they heard the helicopter approach the crash site at a low altitude and making a slow thumping noise. Examination of the MGB showed the oil pump idler gear had seized in the oil pump due to undetermined reasons and the oil pump drive shaft had failed due to overstress. The teeth on the engine input gears, intermediate gears, and MGB drive gear in the MGB combining gearbox had failed due to high-temperature overstress, which was the result of oil starvation. The helicopter was not equipped with a MGB oil pressure indicator. The maintenance procedure for trouble shooting an illuminated MGB oil pressure warning light is to first check the electrical circuit, and if this does not correct the problem, to change the oil pressure switch. The mechanic stated he did not have the maintenance manuals with him while working on the helicopter. The MGB had been installed in the helicopter after overhaul, 3 days and 4 flight hours before the accident.

NTSB Probable Cause Narrative

The mechanics failure to comply with manufacturers instructions for correction of a illuminated main rotor gearbox oil pressure warning light resulting in the helicopter being dispatched on a ferry flight with a failed main rotor gearbox oil pump, failure of the main rotor gearbox combining gearbox gears due to oil starvation, loss of main rotor RPM, and the helicopter colliding with trees and the ground during an uncontrolled descent.

Event Information

Type of Event Accident
Event Date 10/16/2000
Event Day of the Week Monday
Time of Event 2355
Event Time Zone Eastern Daylight Time
Event City BURLINGTON
Event State NORTH CAROLINA
Event Country --
Zipcode of the event site 27215
Event Date Year 2000
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 2354 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 170
Weather Observation Facility ID BUY
Elevation of weather observation facility 617
Distance of event from weather observation facility (units?) 2
Time Zone of the weather observation EDT
Lighting Conditions Night/Bright
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 4
Air Temperature at event time (in degrees celsius) 55
Dew Point at event time (in degress fahrenheit) 54
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Variable
Wind Speed (knots) 0
Wind Velocity Indicator Calm
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) 600
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal 1
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 11103
NTSB Notification Source FAA Atl Comm. Center
NTSB Notification Date Oct 17 2000 12:00AM
NTSB Notification Time 200
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Nov 28 2001 7:25AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N355DU
NTSB Number MIA01FA006
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Destroyed
Aircraft Fire Ground
Aircraft Explosion None
Aircraft Manufacturer's Full Name Aerospatiale
Aircraft Model AS-355-F2
Aircraft Series Identifier AS-355-F2
Aircraft Serial Number 5489
Certified Max Gross Weight 5600
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 5
Number of Engines 2
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection AAIP
Date of Last Inspection Jul 10 2000 12:00AM
Airframe hours since last inspection 72
Airframe Hours 4192
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name DUKE UNIVERSITY
Aircraft Owner Street Address P.O. BOX 3520
Aircraft Owner City DURHAM
Aircraft Owner State NC
Aircraft Owner Country USA
Aircraft Owner Zipcode 27710
Operator is an individual? No
Operator Name CORPORATE JETS, INC.
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 57 ALLEGHENY COUNTY AIRPORT
Operator City WEST MIFFLIN
Operator State PA
Operator Country USA
Operator Zip code 15122
Operator Code BAQA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Ferry
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code 4NC3
Departure City
Departure State
Departure Country
Departure Time 2354
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code NC92
Destination City DURHAM
Destination State NC
Destination Country
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Feb 2 2009 1:45PM
User who most recently changed record johb
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight Yes
Medical Flight --