Aircraft Accident/Incident Report

Southborough, Massachusetts 01772
Sunday, October 15, 2000 10:07 EDT

NTSB Narrative Summary Released at Completion of Accident

The airplane was in a climb, passing 3,500 feet, when the pilot heard a "bang". The engine lost power, and oil began leaking from the engine compartment. The pilot then made a forced landing on the Massachusetts Turnpike. During the landing flare, the airplane struck highway reflectors, a sign, and an automobile. Examination of the airplane's Lycoming O-360-A4M engine revealed a breach in the casing, in the vicinity of the number 1 piston. In addition, the number 1 piston connecting rod cap was missing, along with one complete rod bolt, and the manufactured head of the other rod bolt. The fracture surfaces were obliterated, and did not provide any clues of fracture event initiation. Type 74502 connecting rods were used in the overhaul of the engine. Since its certification in November 1974, the O-360-A4M engine had always been manufactured utilizing LW-11750 connecting rods. Predecessor O-360 series engines were manufactured using 74502 connecting rods; however, those rods and their immediate successors were superceded by LW-11750 connecting rods in May 1970. The LW-11750 connecting rod had a larger grip area than the 74502, and utilized a longer rod bolt to secure the connecting rod cap to the connecting rod yoke. There was, however, no evidence that the use of the 74502 connecting rod would have resulted in a rod or rod bolt failure. At the time of the accident, the engine's time since overhaul was 50 hours.

NTSB Probable Cause Narrative

A failed connecting rod assembly, with the initiating event undetermined.

Event Information

Type of Event Accident
Event Date 10/15/2000
Event Day of the Week Sunday
Time of Event 1007
Event Time Zone Eastern Daylight Time
Event City SOUTHBOROUGH
Event State MASSACHUSETTS
Event Country --
Zipcode of the event site 01772
Event Date Year 2000
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport
Event Location Nearest Airport ID
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 956 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 30
Weather Observation Facility ID BED
Elevation of weather observation facility 133
Distance of event from weather observation facility (units?) 15
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 68
Dew Point at event time (in degress fahrenheit) 53
Wind Direction (degrees magnetic) 290
Variable Wind Indicator Unknown
Wind Speed (knots) 5
Wind Velocity Indicator Unknown
Wind Gust Indicator Not Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 29
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 10962
NTSB Notification Source New England Region Comm Center
NTSB Notification Date Oct 15 2000 12:00AM
NTSB Notification Time 800
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Nov 6 2001 9:00AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N4381S
NTSB Number NYC01LA013
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-28-181
Aircraft Series Identifier PA-28-181
Aircraft Serial Number 8590014
Certified Max Gross Weight 2550
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Apr 7 2000 12:00AM
Airframe hours since last inspection 50
Airframe Hours 1309
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name DAVID H. BEACH
Aircraft Owner Street Address
Aircraft Owner City BOSTON
Aircraft Owner State MA
Aircraft Owner Country
Aircraft Owner Zipcode 02115
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code BED
Departure City BEDFORD
Departure State MA
Departure Country
Departure Time 955
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code MVY
Destination City VINEYARD HAVEN
Destination State MA
Destination Country
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Oct 18 2001 4:45AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 0
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --