Gainesville Municipal Airport
Aircraft Accident/Incident Report

Gainesville, Texas 76240
Sunday, November 26, 2000 23:13 CST

NTSB Narrative Summary Released at Completion of Accident

While in cruise on a night cross-country flight, the airplane's engine lost power. The pilot attempted a forced landing to a nearby airport, however, the airplane touched down in a field short of the runway. The engine had accumulated 265.5 hours since factory remanufacture. During examination of the engine, the number 3 connecting rod was found separated from the crankshaft. The number 4 piston exhibited a hole burned through the crown structure of the piston. The hole was located along a crack that extended across the top of the piston, in-line with the piston pin. Metallurgical examination determined that fatigue cracking of the piston initiated from a stamp mark "4" on the top surface of the piston. The stamp mark, which was made by the manufacturer during engine buildup, acted as a stress raiser and was responsible for initiation of the crack. Once the crack extended to the interior surface of the piston, hot combustion gasses created the burn through hole and escaped into the crankcase, leading to engine failure. The accident airplane had experienced a previous in-flight engine failure in which an engine teardown revealed a piston with a burned through hole in the crown structure of the piston. This engine had accumulated 640 hours since factory remanufacture; however, this piston did not have any stamp marks on its top surface. The Turbine Inlet Temperature (TIT) gauge, thermocouple, and probes were removed from the accident airplane, and the thermocouple leads were found spliced in two locations. According to the aircraft's maintenance manual, faulty thermocouple leads should be replaced. They should never be spliced, as this will change the resistance of the leads, which is critical for the proper operation of the TIT gauge. The pilot stated that he followed the leaning procedure in the airplane's operating handbook and leaned the engine by referencing the TIT gauge.

NTSB Probable Cause Narrative

the loss of engine power due to improper splicing of the TIT thermocouple leads by unknown persons, which led to over temperature operation of the engine due to inaccurate TIT gauge readings. Contributing factors were the manufacturer's stamp on the top of the piston, which created a stress riser leading to fatigue cracking of the piston, and the lack of suitable terrain for the forced landing.

Event Information

Type of Event Accident
Event Date 11/26/2000
Event Day of the Week Sunday
Time of Event 2313
Event Time Zone Central Standard Time
Event City GAINESVILLE
Event State TEXAS
Event Country --
Zipcode of the event site 76240
Event Date Year 2000
Event Date Month 11
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport GAINESVILLE MUNICIPAL
Event Location Nearest Airport ID GLE
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 1
Degrees magnetic from airport 350
Airport Elevation 839
Weather Briefing Completeness Partial - limited by pilot
Investigator's weather source Pilot
Time of the weather observation 0
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation
Lighting Conditions Night/Dark
Lowest Ceiling Height 0
Lowest Non-Ceiling Height 10000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 6
Air Temperature at event time (in degrees celsius) 45
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Unknown
Wind Speed (knots) 0
Wind Velocity Indicator Unknown
Wind Gust Indicator Unknown
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation Unknown
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 11235
NTSB Notification Source FAA
NTSB Notification Date Nov 27 2000 12:00AM
NTSB Notification Time 726
Fiche Number and/or location -used to find docket information IMAGE
Date of most recent change to record Jan 2 2002 7:11AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N9298Y
NTSB Number FTW01LA026
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed VFR
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-46-310P
Aircraft Series Identifier PA-46-310P
Aircraft Serial Number 86-8608034
Certified Max Gross Weight 4300
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jan 3 2000 12:00AM
Airframe hours since last inspection --
Airframe Hours --
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name D AND L FLYERS INC.
Aircraft Owner Street Address 13355 NOEL RD. STE. 1715
Aircraft Owner City DALLAS
Aircraft Owner State TX
Aircraft Owner Country
Aircraft Owner Zipcode 75240
Operator is an individual? --
Operator Name
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address
Operator City
Operator State
Operator Country
Operator Zip code
Operator Code
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code PWA
Departure City OKLAHOMA CITY
Departure State OK
Departure Country
Departure Time 2220
Departure Time Zone CST
Destination Same as Local Flt --
Destination Airport Code ADS
Destination City ADDISON
Destination State TX
Destination Country
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 4 2001 2:49PM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 35
Runway Length 5000
Runway Width 100
Sight Seeing flight No
Air Medical Flight No
Medical Flight --