Chicago O'hare Airport
Aircraft Accident/Incident Report

Chicago, Illinois 60666
Monday, May 9, 1988 16:35 CDT

NTSB Narrative Summary Released at Completion of Accident

THE ACFT WAS ON FINAL APPROACH TO CHICAGO O'HARE INTER'L AIRPORT WHEN A STRUCTURAL FAILURE OF THE NUMBER THREE FLAP TRACK OCCURRED. THE ACFT SUSTAINED SUBSTANTIAL DAMAGE TO THE LEFT WING, LEFT INBOARD FLAP ASSEMBLY, LEFT INBOARD SPOILERS AND SPOILER SUPPORT BEAM. THE PILOT EXPERIENCED SIGNIFICANT UNCOMMANDED ROLL AND YAW, BUT REGAINED CONTROL OF THE ACFT AND EXECUTED AN UNEVENTFUL LANDING. THE INVESTIGATION HAS REVEALED A HISTORY OF FLAP TRACK CRACKING PROBLEMS ASSOCIATED WITH STRESS CORROSION AND DESIGN INADEQUACY. A DESIGN CHANGE OF THE MEMBER WAS ACCOMPLISHED IN 1971 BY THE MANUFACTURER, BUT FLAP TRACKS OF THE EARLIER DESIGN WERE ALLOWED TO REMAIN IN SERVICE ON 239 AIRCRAFT. THE AIRWORTHINESS DIRECTIVES AND SERVICE BULLETINS APPLICABLE TO THIS PARTICULAR STRUCTURAL MEMBER ARE NOT ADEQUATE IN METHODOLOGY AND PERIODICITY TO ENSURE CRACK DETECTION, AND DO NOT REQUIRE INSPECTION FOR THE CAUSE OF THE CRACK-CORROSION PITS.

NTSB Probable Cause Narrative

FAILURE OF THE NUMBER THREE FLAP TRACK DUE TO STRESS CORROSION CRACKING. FACTORS CONTRIBUTING TO THIS FAILURE ARE INSUFFICIENT DESIGN OF THE MEMBER AND INADEQUATE INSPECTION AND MAINTENANCE PROCEDURES TO DETECT CRACKS BEFORE THEY PROPAGATE TO A CRITICAL LENGTH.

Event Information

Type of Event Accident
Event Date 5/9/1988
Event Day of the Week Monday
Time of Event 1635
Event Time Zone Central Daylight Time
Event City CHICAGO
Event State ILLINOIS
Event Country --
Zipcode of the event site 60666
Event Date Year 1988
Event Date Month 5
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude
Event Location Longitude
Event Location Airport CHICAGO O'HARE
Event Location Nearest Airport ID ORD
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 5
Degrees magnetic from airport 90
Airport Elevation 667
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1650 Central Daylight Time
Direction of event from weather observation facility (degrees) 270
Weather Observation Facility ID ORD
Elevation of weather observation facility 667
Distance of event from weather observation facility (units?) 5
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height 1000
Lowest Non-Ceiling Height 0
Sky/Lowest/Cloud Conditions Unknown
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) 0
Visibility Runway Visual Value (Statute Miles) 0
Visibility (Statute Miles) 3
Air Temperature at event time (in degrees celsius) 13
Dew Point at event time (in degress fahrenheit) 13
Wind Direction (degrees magnetic) 220
Variable Wind Indicator Unknown
Wind Speed (knots) 16
Wind Velocity Indicator Unknown
Wind Gust Indicator Unknown
Wind Gust (knots) 26
Altimeter Setting at event time (in. Hg) 29
Density Altitude (feet) --
Intensity of Precipitation Moderate
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 304
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 6019
NTSB Notification Source --
NTSB Notification Date May 9 1988 12:00AM
NTSB Notification Time 1930
Fiche Number and/or location -used to find docket information 40016
Date of most recent change to record Dec 13 2000 11:44AM
User who most recently changed record dbo
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number GAWND
NTSB Number CHI88FA110
Missing Aircraft Indicator N
Federal Aviation Reg. Part Part 129: Foreign
Type of Flight Plan filed IFR
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name BOEING
Aircraft Model 747-136
Aircraft Series Identifier 747-136
Aircraft Serial Number 19764
Certified Max Gross Weight 733880
Aircraft Category Airplane
Aircraft Registration Class Foreign Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 395
Number of Engines 4
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Mar 9 1988 12:00AM
Airframe hours since last inspection --
Airframe Hours 1868
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name BRITISH AIRWAYS
Aircraft Owner Street Address SPEEDBIRD HOUSE, HEATHROW ARPT
Aircraft Owner City HOUNSLOW,MIDDLE
Aircraft Owner State OF
Aircraft Owner Country
Aircraft Owner Zipcode
Operator is an individual? --
Operator Name BRITISH AIRWAYS
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address HEATHROW AIRPORT
Operator City LONDON
Operator State OF
Operator Country
Operator Zip code
Operator Code BRAF
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Unknown
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Passenger/Cargo
Type of Flying (Per_Bus / Primary) Unknown
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code EGLL
Departure City LONDON
Departure State OF
Departure Country
Departure Time 1330
Departure Time Zone GMT
Destination Same as Local Flt crash at destination city
Destination Airport Code ORD
Destination City
Destination State
Destination Country
Specific Phase of Flight Approach
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 2 2001 10:30AM
User who most recently changed record dbo
Since inspection or accident --
Event Location Runway Number and Location 27L
Runway Length 10140
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --