Aircraft Accident/Incident Report

Vermillion 44, -- 00000
Friday, May 4, 2001 16:16 CDT

NTSB Narrative Summary Released at Completion of Accident

While in cruise flight, the pilot reported that a "slight vibration became noticeable." After a few minutes, the vibration became more pronounced, and was accompanied by a noise. During an attempted precautionary landing to an offshore platform, the vibration and noise level increased again, and total engine power was lost. The pilot then initiated an autorotation to the water, deployed the skid floats, and landed safely. While the helicopter was being towed in the water, the helicopter rolled inverted. Examination of the helicopter after recovery revealed that the KAflex engine-to-transmission driveshaft was fractured, and the forward tail rotor driveshaft segment was separated. Examination of the KAflex driveshaft revealed fatigue fractures that originated from a bolt hole in the first flex frame of the coupling at the transmission end of the shaft and fatigue fractures in the end fitting at the transmission end. The primary fracture was a fatigue crack that occurred in a bolt hole where a bolt joined the first flex frame to the center flex frame. The driveshaft was determined to be manufactured within engineering specifications. The fractured tail rotor driveshaft showed evidence of torsional overstress. The KAflex driveshaft coupling had a total time of 2,114.2 hours and an airworthiness life limit of 5,000 hours. Following the accident, the manufacturer issued a service bulletin introducing a new KAflex driveshaft with a 1,250-hour overhaul interval.

NTSB Probable Cause Narrative

Failure of the engine-to-transmission driveshaft coupling due to fatigue.

Event Information

Type of Event Accident
Event Date 5/4/2001
Event Day of the Week Friday
Time of Event 1616
Event Time Zone Central Daylight Time
Event City Vermillion 44
Event State GULF OF MEXICO
Event Country --
Zipcode of the event site 00000
Event Date Year 2001
Event Date Month 5
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 292600N
Event Location Longitude 0923000W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Partial - limited by pilot
Investigator's weather source Pilot
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 28
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator --
Wind Gust Indicator Unknown
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 13057
NTSB Notification Source FAA Communications Center
NTSB Notification Date May 4 2001 12:00AM
NTSB Notification Time 1948
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Apr 29 2003 4:26PM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Baton Rouge, LA

Aircraft Involved

Aircraft #1

Aircraft Registration Number N917AL
NTSB Number FTW01FA115
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 135: Air Taxi & Commuter
Type of Flight Plan filed VFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Bell
Aircraft Model 407
Aircraft Series Identifier --
Aircraft Serial Number 53381
Certified Max Gross Weight 5250
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 7
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection AAIP
Date of Last Inspection Apr 1 2001 12:00AM
Airframe hours since last inspection 139
Airframe Hours 2114.2
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Air Logistics L.L.C.
Aircraft Owner Street Address 4605 Industrial Dr.
Aircraft Owner City New Iberia
Aircraft Owner State LA
Aircraft Owner Country USA
Aircraft Owner Zipcode 70560
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code ALGL
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Non-scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Passenger/Cargo
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code 368
Departure City HI-338
Departure State GM
Departure Country USA
Departure Time 1535
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code 7RA
Destination City Intercoastal
Destination State LA
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred Yes
Date of most recent change to record Feb 10 2003 9:01AM
User who most recently changed record CASH
Since inspection or accident Time of Accident
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --