Aircraft Accident/Incident Report

Secaucus, New Jersey 07094
Tuesady, July 10, 2001 6:30 EDT

NTSB Narrative Summary Released at Completion of Accident

The pilot had just completed a spraying pass, and was heading westbound about 100 feet and 60 mph, parallel to power lines and 15-20 feet above trees. He suddenly felt something "break", and the helicopter started to yaw. The pilot realized that the helicopter had experienced a tail rotor failure, but he didn't want to autorotate into trees. He reduced the throttle slightly, maintained altitude, spun around two to three times, and cleared the trees. He headed for a gravel area and rolled off the throttle, but couldn't stop the spin. He attempted to cushion the landing, but the helicopter hit the ground hard. On-scene examination revealed that the Thomas coupling disc assembly on the aft end of the aft short shaft was twisted and bent, and the tail rotor drive shaft just aft of the coupling was bent and separated, about mid-length. A retaining bolt was missing from the Thomas coupling. The missing bolt and washers were found in the helicopter's tailrotor drive shaft tunnel area, and appeared to be undamaged. The self locking retaining nut for the bolt was not located. Metallurgical review revealed that the Thomas coupling at the aft end of the aft short shaft was missing one of the bolt and nut sets that attached the coupling to the splined adapter at the forward end of the first segment of the tail rotor drive shaft. The forward face of the flange adapter contained a series of rotational scoring and impact marks from contact with the bolt heads and discs. The pattern of damage was consistent with the short shaft rotating around the bolt opposite from the missing bolt. Additional examination of the Thomas coupling and associated components revealed that portions of the normal seating positions for the head of the missing bolt and the washer were relatively free of dirt and grease, and that the bore surface of the hole for the missing bolt in the flanged adapter at the forward end of the first segment contained thread imprint marks.

NTSB Probable Cause Narrative

Under torque of a Thomas coupling self-locking nut for undetermined reasons, which resulted in the loss of the corresponding retaining bolt, and subsequent separation of tail rotor drive shaft segments. A factor was the unsuitable terrain beneath the pilot when the loss of tail rotor occurred.

Event Information

Type of Event Accident
Event Date 7/10/2001
Event Day of the Week Tuesday
Time of Event 630
Event Time Zone Eastern Daylight Time
Event City Secaucus
Event State NEW JERSEY
Event Country --
Zipcode of the event site 07094
Event Date Year 2001
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 651 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 350
Weather Observation Facility ID TEB
Elevation of weather observation facility 10
Distance of event from weather observation facility (units?) 7
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 9
Air Temperature at event time (in degrees celsius) 23
Dew Point at event time (in degress fahrenheit) 19
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator Calm
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.72
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 13093
NTSB Notification Source EASTERN REG OPS CTR
NTSB Notification Date Jul 10 2001 12:00AM
NTSB Notification Time 830
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record May 1 2003 7:34AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Teterboro

Aircraft Involved

Aircraft #1

Aircraft Registration Number N3298G
NTSB Number NYC01LA168
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 137: Agricultural
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Bell
Aircraft Model 206B
Aircraft Series Identifier --
Aircraft Serial Number 1909
Certified Max Gross Weight 3200
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Dec 10 2000 12:00AM
Airframe hours since last inspection 47
Airframe Hours 2023
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name AirLinx Corporation
Aircraft Owner Street Address 338 Belmar Boulevard
Aircraft Owner City Farmingdale
Aircraft Owner State NJ
Aircraft Owner Country USA
Aircraft Owner Zipcode 07727
Operator is an individual? No
Operator Name Raco Helicopters
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address Monmouth Executive Airport, P.O. Box 555
Operator City Farmingdale
Operator State NJ
Operator Country USA
Operator Zip code 07727
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Aerial Application
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code NONE
Departure City Jersey City
Departure State NJ
Departure Country USA
Departure Time 605
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Maneuvering - aerial application
Report sent to ICAO? No
Evacuation occurred Yes
Date of most recent change to record Apr 30 2002 12:38PM
User who most recently changed record PEAR
Since inspection or accident Time of Accident
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --