Aircraft Accident/Incident Report

Kenesaw, Nebraska 68956
Friday, July 27, 2001 10:00 CDT

NTSB Narrative Summary Released at Completion of Accident

The airplane sustained minor damage when it nosed over during an emergency landing following an in-flight loss of a propeller blade tip. The pilot was uninjured. The pilot stated, "While on a actual spray run the aircraft began to shake and vibrate violently. At that time I shut the power down, climbed about 100 ft to look for a place to land. The area was rolling with pasture land and a corn field in front of me, no roads to land on in the area. ... After a rolling out for a short while in corn the landing gear became stuck in corn and soft sandy soil." A portion of the remaining blade, including the separation, was shipped to the NTSB's Materials Laboratory Division. The laboratory's report stated that "a large portion of the fracture surface was on a 90-degree flat plane with multiple ratchet marks and crack arrest marks on this portion of the fracture surface. These features are typical of a fatigue crack. The fatigue crack originated from multiple origins at the bottom of a gouge on the flat face of the blade about 2.25 inches from the blade's leading edge. The fatigue crack extended through about two-thirds of the blade's cross-section. The remainder of the fracture surface (about one-third of the blade's cross section) was on a 45-degree slanted plane and was typical of an overstress region stemming from the fatigue crack." A section was saw cut from the fracture containing the fatigue origin. The paint was removed from the areas near the crack origin and the surface was re-examined with a scanning electron microscope (SEM). The gouge was measured using the SEM. The report further stated, "The length of the gouge was 0.6 inch (1.5 millimeters), and the depth of the gouge was 0.0055 inch (0.14 millimeters). ... Optical examination of the flat face of the blade near the gouge did not show any evidence of blending or rework in this area." The propeller's last overhaul was completed on January 13, 1998. The propeller accumulated 240 hours of flight since that overhaul.

NTSB Probable Cause Narrative

The propeller blade fatigue leading to its tip separating during an aerial application. Factors were no suitable terrain for an emergency landing, high vegetation, and soft terrain encountered during the emergency landing.

Event Information

Type of Event Incident
Event Date 7/27/2001
Event Day of the Week Friday
Time of Event 1000
Event Time Zone Central Daylight Time
Event City Kenesaw
Event State NEBRASKA
Event Country --
Zipcode of the event site 68956
Event Date Year 2001
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 1053 Central Daylight Time
Direction of event from weather observation facility (degrees) 95
Weather Observation Facility ID HSI
Elevation of weather observation facility 1961
Distance of event from weather observation facility (units?) 15
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height 8000
Lowest Non-Ceiling Height 1200
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 24
Dew Point at event time (in degress fahrenheit) 21
Wind Direction (degrees magnetic) 170
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 7
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30.04
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 12446
NTSB Notification Source FAA
NTSB Notification Date Jul 27 2001 12:00AM
NTSB Notification Time 1449
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Dec 6 2002 3:26PM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Lincoln, NE, FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N4553K
NTSB Number CHI01IA246
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 137: Agricultural
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Air Tractor
Aircraft Model AT-401
Aircraft Series Identifier --
Aircraft Serial Number 401-0809
Certified Max Gross Weight 6000
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 1
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jun 7 2001 12:00AM
Airframe hours since last inspection 30
Airframe Hours 1397
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name WILLMES, STEVEN J
Aircraft Owner Street Address P.O. Box 86
Aircraft Owner City Roseland
Aircraft Owner State NE
Aircraft Owner Country USA
Aircraft Owner Zipcode 68973
Operator is an individual? No
Operator Name WILLMES, STEVEN J
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code PSMG
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation Agriculture
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Aerial Application
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code --
Departure City Roseland
Departure State NE
Departure Country USA
Departure Time 700
Departure Time Zone CDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Cruise
Report sent to ICAO? Yes
Evacuation occurred --
Date of most recent change to record Oct 18 2002 8:02AM
User who most recently changed record SULP
Since inspection or accident Time of Accident
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --