Long Beach Airport
Aircraft Accident/Incident Report

Long Beach, California 90808
Monday, October 22, 2001 17:00 PDT

NTSB Narrative Summary Released at Completion of Accident

A MDHI 600N helicopter, operated by the Los Angeles County Sheriff's Department, was found to have a fractured tail boom attach bolt during a routine ground examination of the helicopter for evening ground standby duty. The pilot stated that as he pushed sideways on the tail boom it seemed loose. Subsequent examination by maintenance personnel found that the head half of the upper right 5/16-inch tail boom attach bolt was hanging loose by the safety wire. Examination of the bolt revealed that it had failed about three threads from the bolt shank. The remainder of the threaded portion of the bolt remained in the plate nut affixed to the fuselage. Fretting was observed on the fuselage and tail boom mating points in proximity to the fractured bolt. Areas of the bolt shank exhibited polishing. Subsequent examination for collateral damage revealed cracks were present at the aluminum attach fitting and associated angles. The operator examined two of their other 600N helicopters and found those with cracks at the same location. Two other local area law enforcement operators also found cracks in the same location. The tail boom is attached to the fuselage with four special OEM produced bolts. The helicopter tail boom is required to be removed every 300 flight hours for inspection, and, in addition is occasionally removed for other servicing procedures. Examination of the maintenance records disclosed that the bolts may have been through about 10 torque cycles. The bolts have no life limit. The failed 5/16-inch bolt, p/n HS5482-5-18, is torqued to 150-inch/pounds during installation. On November 2, 2001, MDHI issued service bulletin SB600N-036, which prescribes procedures for inspecting the upper right tail boom, attach bolt, and attach fitting assembly. "The Part 1 inspection requirements of this bulletin shall be accomplished within the next five (5) hours of helicopter operation after the receipt of this bulletin or within thirty (30) days of the issue date of this bulletin, whichever occurs first." "The Part 2 inspection and repair requirements of this bulletin shall be accomplished within the next twenty-five (25) hours of helicopter operation after the receipt of this bulletin or within ninety (90) days of the issue date of this bulletin, whichever occurs first." On November 28, 2001, the FAA issued Priority Letter Airworthiness Directive (Emergency AD) 2001-24-51, mandating compliance with the service bulletin 600N-036.

NTSB Probable Cause Narrative

The fatigue failure of a 5/16-inch boom attach bolt was most probably caused by the angular misalignment between the tail boom bolt hole and the fuselage mounted nutplate.

Event Information

Type of Event Incident
Event Date 10/22/2001
Event Day of the Week Monday
Time of Event 1700
Event Time Zone Pacific Daylight Time
Event City Long Beach
Event State CALIFORNIA
Event Country --
Zipcode of the event site 90808
Event Date Year 2001
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport Long Beach
Event Location Nearest Airport ID LGB
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Unknown
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 17
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator --
Wind Gust Indicator Unknown
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 13190
NTSB Notification Source Sheriff's Office
NTSB Notification Date Oct 22 2001 12:00AM
NTSB Notification Time 1700
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Apr 18 2003 4:34PM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Long Beach, CA

Aircraft Involved

Aircraft #1

Aircraft Registration Number N959SD
NTSB Number LAX02IA013
Missing Aircraft Indicator --
Federal Aviation Reg. Part Public Use
Type of Flight Plan filed Company VFR
Flight plan Was Activated? No
Damage None
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name McDonnell Douglas
Aircraft Model 600N
Aircraft Series Identifier --
Aircraft Serial Number RN-019
Certified Max Gross Weight 4100
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 5
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection --
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours --
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Los Angeles County Sheriff's Dept.
Aircraft Owner Street Address 4700 W. Ramona Blvd
Aircraft Owner City Monterey Park
Aircraft Owner State CA
Aircraft Owner Country USA
Aircraft Owner Zipcode 91754
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Public Use
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code LGB
Departure City Long Beach
Departure State CA
Departure Country USA
Departure Time 1700
Departure Time Zone PDT
Destination Same as Local Flt --
Destination Airport Code LGB
Destination City --
Destination State CA
Destination Country USA
Specific Phase of Flight Other
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Jan 30 2003 4:55PM
User who most recently changed record COOS
Since inspection or accident --
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --