Bush Intercontinental Airport
Aircraft Accident/Incident Report

Houston, Texas 77001
Thursday, January 3, 2002 4:46 CST

NTSB Narrative Summary Released at Completion of Accident

After a normal touchdown and rollout, the 747 cargo airplane exited the runway onto a high-speed taxiway. The captain, noticed that the airplane was "dragging," to the right. The need for additional power for taxi seemed too great, so the crew stopped taxi and applied the parking brake. On-site examination revealed the right outboard main landing gear trunnion was completely fractured and separated several inches inboard of the aft trunnion bearing. Further visual inspection of the fractured area showed evidence of corrosion and what appeared to be a pre-existing crack on the upper portion of the outer cylinder of the trunnion and a metallurgical examination showed evidence of stress corrosion cracking (SCC). The inspection criteria outlined in Airworthiness Directive (AD) repalc90-06-18 R1 required the operator to perform a visual inspection, or a visual plus eddy current inspection of the wing landing gear at the trunnion, for cracks and corrosion. The inspection criteria outlined in AD 2001-17-25 required the operator to perform a detailed visual inspection using a bore scope to find cracking and corrosion of the aft trunnion outer cylinders of the wing landing gear, within 180 days from October 3, 2001. According to the operator's records, the bore scope inspection had not been performed, as per the AD, it was not due until April 3, 2002. Historical review of Service Difficulty Reports (SDR's) revealed 19 occurrences of SCC associated with corrosion of the aft trunnion outer cylinder stressed areas. Due to these SDR data, the manufacturer issued ASB 747-32A2465 revision 1, which was mandated by a new FAA AD 2001-17-25. AD 2001-17-25 included a bore scope inspection of the affected area of the trunnion due to the fact that the propagation of SCC cracking was internal on the cylinder and not readily detected by visual or eddy current methods as per the original AD 90-06-18 R1.

NTSB Probable Cause Narrative

Stress corrosion cracking (SCC) of the aft trunnion outer cylinder. A factor was the inadequate inspection criteria of the Airworthiness Directive to detect pre-existing SCC.

Event Information

Type of Event Incident
Event Date 1/3/2002
Event Day of the Week Thursday
Time of Event 446
Event Time Zone Central Standard Time
Event City Houston
Event State TEXAS
Event Country --
Zipcode of the event site 77001
Event Date Year 2002
Event Date Month 1
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 295849N
Event Location Longitude 0952023W
Event Location Airport Bush Intercontinental Airport
Event Location Nearest Airport ID IAH
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Full
Investigator's weather source Weather Observation Facility
Time of the weather observation 353 Central Standard Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID IAH
Elevation of weather observation facility 97
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation CST
Lighting Conditions Night
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) -3
Dew Point at event time (in degress fahrenheit) -7
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 0
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30.45
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 3
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 17159
NTSB Notification Source FAA
NTSB Notification Date Jan 3 2002 12:00AM
NTSB Notification Time 1600
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jan 27 2005 3:52PM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Houston, Texas

Aircraft Involved

Aircraft #1

Aircraft Registration Number F-GCBG
NTSB Number FTW02IA061
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 129: Foreign
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Boeing
Aircraft Model 747-228F
Aircraft Series Identifier --
Aircraft Serial Number 22939
Certified Max Gross Weight 285762
Aircraft Category Airplane
Aircraft Registration Class Foreign Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 3
Number of Engines 4
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection AAIP
Date of Last Inspection Nov 27 2001 12:00AM
Airframe hours since last inspection 377
Airframe Hours 81124
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name AIR FRANCE
Aircraft Owner Street Address Siege Sociale 45 rue de
Aircraft Owner City Paris
Aircraft Owner State --
Aircraft Owner Country FR
Aircraft Owner Zipcode 95747
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code UTA3
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Cargo
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board --
Departure Point Same as Event No
Departure Airport Code MMEX
Departure City Mexico City
Departure State --
Departure Country MX
Departure Time 245
Departure Time Zone CST
Destination Same as Local Flt --
Destination Airport Code KIAH
Destination City Houston
Destination State TX
Destination Country USA
Specific Phase of Flight Landing
Report sent to ICAO? Yes
Evacuation occurred No
Date of most recent change to record --
User who most recently changed record --
Since inspection or accident Time of Accident
Event Location Runway Number and Location 15L
Runway Length 12001
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --