Dallas/Ft Worth Intl Airport
Aircraft Accident/Incident Report

Dallas, Texas 75235
Wednesday, March 6, 2002 7:15 CST

NTSB Narrative Summary Released at Completion of Accident

The F-100 commercial passenger airplane experienced an uncontained rupture of the auxiliary power unit's (APU) turbine wheel while standing during de-icing procedures. Approximately ten minutes after de-icing began, the Captain reported that he heard and felt a "thud-like" noise from outside the aircraft. At the same time, the APU shutdown. One of the de-icing crewmembers on the ground stated he saw a flame come from the APU exhaust and had activated the ground APU fire bottle discharge switch. Examination of the APU revealed two large holes in the APU's compressor case in line with the turbine wheel's plane of rotation. The turbine wheel was broken into several pieces. A fragment of the turbine wheel was found embedded into a first aid kit that was mounted inside the cabin on the aft wall directly in front of the aft pressure bulkhead. Metallurgical examination of the fractured pieces of the turbine wheel were confirmed that the APU had experienced an overspeed. Further examination did not reveal evidence of fatigue on any of the fracture surfaces. The APU's electronic control unit (ECU) was removed from the engine to interrogate the ECU's non-volatile memory (NVM) and perform a diagnostic test. The NVM indicated that the APU had experienced an overspeed, which is a rotor speed of 107 percent or greater, and had commanded a shutdown. The diagnostic test showed that there were no discrepancies with the ECU. The Automated Surface Observing Station for DFW at 0700 reported winds from 320 degrees at 20 knots gusting to 27 knots. The members of the de-icing crew stated that at the time they were de-icing the airplane, the wind was blowing at 20 knots and gusting. Due to the windy conditions, the drivers of the de-icing trucks had coordinated prior to de-icing the airplane to start at opposite ends of the airplane so the bucket operators would not be spraying each other as they de-iced the airplane. According to company records, all 5 members of the de-icing crew were trained and experienced, and were aware not to spray de-ice fluid in the area of the F-100's APU inlet.

NTSB Probable Cause Narrative

The ground crew inadvertent application of deicing fluid in the auxiliary power unit resulting in an overspeed and turbine wheel burst. A contributing factor was the gusty wind.

Event Information

Type of Event Accident
Event Date 3/6/2002
Event Day of the Week Wednesday
Time of Event 715
Event Time Zone Central Standard Time
Event City Dallas
Event State TEXAS
Event Country --
Zipcode of the event site 75235
Event Date Year 2002
Event Date Month 3
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 325307N
Event Location Longitude 0970225W
Event Location Airport Dallas/Ft Worth Intl
Event Location Nearest Airport ID DFW
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 607
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 700 Central Standard Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID DFW
Elevation of weather observation facility 607
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation CST
Lighting Conditions Day
Lowest Ceiling Height 2500
Lowest Non-Ceiling Height 1500
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Overcast
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 2.5
Air Temperature at event time (in degrees celsius) -4
Dew Point at event time (in degress fahrenheit) -6
Wind Direction (degrees magnetic) 320
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 20
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 27
Altimeter Setting at event time (in. Hg) 30.01
Density Altitude (feet) -1586
Intensity of Precipitation Light
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 34
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 15672
NTSB Notification Source FAA Operations Center
NTSB Notification Date Mar 2 2002 12:00AM
NTSB Notification Time 800
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jun 30 2004 12:15PM
User who most recently changed record NTSB\MONR
Basic weather conditions Instrument Meteorological Cond
FAA District Office Dallas, Texas

Aircraft Involved

Aircraft #1

Aircraft Registration Number N1425A
NTSB Number FTW02LA088
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire Ground
Aircraft Explosion None
Aircraft Manufacturer's Full Name Fokker
Aircraft Model F-28 MK-100
Aircraft Series Identifier --
Aircraft Serial Number 11408
Certified Max Gross Weight 100971
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 111
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Feb 22 2002 12:00AM
Airframe hours since last inspection 33
Airframe Hours 22818
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name AMR Corporation
Aircraft Owner Street Address PO Box 619616 Maildrop 5661
Aircraft Owner City Dallas
Aircraft Owner State TX
Aircraft Owner Country USA
Aircraft Owner Zipcode 75262
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code AALA
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code DFW
Departure City Dallas
Departure State TX
Departure Country USA
Departure Time 633
Departure Time Zone CST
Destination Same as Local Flt --
Destination Airport Code BNA
Destination City Nashville
Destination State TN
Destination Country USA
Specific Phase of Flight Standing
Report sent to ICAO? Yes
Evacuation occurred No
Date of most recent change to record Apr 29 2004 6:44PM
User who most recently changed record CASH
Since inspection or accident --
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --