Aircraft Accident/Incident Report

Miami, Florida 33159
Wednesday, May 8, 2002 16:00 EDT

NTSB Narrative Summary Released at Completion of Accident

The pilot stated that the aircraft had been performing normally during the flight to Jamaica, West Indies, except for with a slight vibration during the initial flight. During the return leg to Chicago, Illinois, the captain he said that the airplane started vibrating " ten times as bad", so he diverted to, and affected an otherwise uneventful landing, in Miami, Florida. He added that the vibration had continued throughout the flight, until "flaps five" was set during the approach, at which time the vibration stopped. After landing, examination of the airplane showed that about a 24-inch section of the right elevator trim tab had been missing from the aircraft. In addition to the examination of the elevator, the remaining parts adjacent to the separated tab to include two control rods with rod ends, one hinge fitting from the right hand elevator rear spar were removed and examined. The examination revealed the presence of fractures, wear marks to the control rod, as well as post fracture damage to the rods. In addition, the hinge fitting had also incurred fractures as well as severe post fracture rubbing to the lugs, and worn areas between the hinge lugs and the inboard and outboard surfaces of unfractured lugs. On the elevator, rubbing was noted in areas on the aft face and lower skin panels of the elevator rear spar. In addition, the rear spar reinforcing angle and elevator tab control rod inner fairing and external mast fitting had incurred also damage. Boeing reports documenting examinations of the remaining damaged portions of elevator and tab assembly have been included with this report. Pertinent maintenance records were not obtained from Ryan International Airlines or Aer Lingus PLC, and there was no evidence of compliance with Boeing's system maintenance program (SB 737-55A1070R1), pertinent to "freeplay" checks.

NTSB Probable Cause Narrative

Inadequate maintenance by company maintenance personnel and failure to comply with manufacturer recommended maintence procedures (SB 737-55A1070R1), which resulted in an inflight inseparation of a section of the airplane's right hand elevator control tab. A factor in the incident was the flight crew's continued operation of the airplane with a known deficiency.

Event Information

Type of Event Incident
Event Date 5/8/2002
Event Day of the Week Wednesday
Time of Event 1600
Event Time Zone Eastern Daylight Time
Event City Miami
Event State FLORIDA
Event Country --
Zipcode of the event site 33159
Event Date Year 2002
Event Date Month 5
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 1656 Eastern Daylight Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID MIA
Elevation of weather observation facility 8
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 4200
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 28
Dew Point at event time (in degress fahrenheit) 19
Wind Direction (degrees magnetic) 80
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 12
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 0
Altimeter Setting at event time (in. Hg) 30.06
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 160
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 18006
NTSB Notification Source Ryan Air Flight Safety
NTSB Notification Date May 10 2002 12:00AM
NTSB Notification Time 1315
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jul 7 2005 10:33AM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Wichita, Kansas

Aircraft Involved

Aircraft #1

Aircraft Registration Number EI-BXI
NTSB Number MIA02IA094
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Boeing
Aircraft Model B737-448
Aircraft Series Identifier --
Aircraft Serial Number 25052
Certified Max Gross Weight 150000
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 178
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Dec 14 2001 12:00AM
Airframe hours since last inspection 787
Airframe Hours 26400
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Aer Lingus
Aircraft Owner Street Address Dublin Airport
Aircraft Owner City Dublin
Aircraft Owner State --
Aircraft Owner Country EI
Aircraft Owner Zipcode --
Operator is an individual? No
Operator Name RYAN AIR INC
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 266 North Main
Operator City Wichita
Operator State KS
Operator Country USA
Operator Zip code 67202
Operator Code RYNA
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code MKJS
Departure City Montego Bay
Departure State --
Departure Country JM
Departure Time 1435
Departure Time Zone AST
Destination Same as Local Flt --
Destination Airport Code ORD
Destination City Chicago
Destination State --
Destination Country USA
Specific Phase of Flight Takeoff - initial climb
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record May 10 2005 11:43AM
User who most recently changed record KENJ
Since inspection or accident Last Inspection
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --