Key Field Airport
Aircraft Accident/Incident Report

Meridian, Mississippi 39305
Friday, June 7, 2002 13:48 CDT

NTSB Narrative Summary Released at Completion of Accident

The pilot had been airborne for about 45 minutes practicing turns and instrument approaches in VFR condition. He had completed a practice instrument approach to runway 1, was following the published missed approach, and the flight had attained an altitude of about 500 to 600 feet when he reported that he heard a "...loud pop, and the engine quit immediately...[without] warning of the impending engine stoppage." He declared an emergency, was cleared to land, turned left onto a short base leg to runway 1, could not maintain altitude, and he could not make it to the runway. The pilot elected to land in a field, and impacted with trees short of the runway threshold. An engine disassembly revealed that the engine failure was due a broken crankshaft gear bolt, and the separation of the crankshaft gear from the rear of the crankshaft. A laboratory examination of the failed crankshaft gear bolt, revealed that crankshaft bolt part number STD-2209, had failed due to hydrogen embrittlement. The NTSB Materials Laboratory's analysis found that the preponderance of evidence and reference information indicated that the manufacturing cycle (plating/bake delay/bake itself) was the most likely source of hydrogen embrittlement.

NTSB Probable Cause Narrative

inadequate quality control of the manufacturing processes of the crankshaft gear bolt, resulting in failure of the gear bolt, due to hydrogen embrittlement, a total loss of engine power, and damage to the airplane during the subsequent forced landing.

Event Information

Type of Event Accident
Event Date 6/7/2002
Event Day of the Week Friday
Time of Event 1348
Event Time Zone Central Daylight Time
Event City Meridian
Event State MISSISSIPPI
Event Country --
Zipcode of the event site 39305
Event Date Year 2002
Event Date Month 6
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 321956N
Event Location Longitude 0884504W
Event Location Airport KEY FIELD AIRPORT
Event Location Nearest Airport ID MEI
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0.25
Degrees magnetic from airport 200
Airport Elevation 297
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 1253 Central Daylight Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID KMEI
Elevation of weather observation facility 290
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 8
Air Temperature at event time (in degrees celsius) 32
Dew Point at event time (in degress fahrenheit) 21
Wind Direction (degrees magnetic) 10
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 5
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.98
Density Altitude (feet) 2320
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 13596
NTSB Notification Source FAA SE Reg Com Ctr
NTSB Notification Date Jun 7 2002 12:00AM
NTSB Notification Time 1500
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jul 1 2003 9:44AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Jackson FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N697MA
NTSB Number MIA02LA108
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-32R-301
Aircraft Series Identifier --
Aircraft Serial Number 3246069
Certified Max Gross Weight 3600
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Sep 7 2001 12:00AM
Airframe hours since last inspection 42
Airframe Hours 447.7
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Mark D. Williams
Aircraft Owner Street Address 8321 Vanzyverden RD.
Aircraft Owner City Meridian
Aircraft Owner State MS
Aircraft Owner Country USA
Aircraft Owner Zipcode 39305
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code MEI
Departure City Meridian
Departure State MS
Departure Country USA
Departure Time 1300
Departure Time Zone CDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Approach - VFR pattern - final approach
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Apr 30 2003 1:18PM
User who most recently changed record KENJ
Since inspection or accident Time of Accident
Event Location Runway Number and Location 01
Runway Length 10004
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --