Aircraft Accident/Incident Report

Steward, Illinois 60553
Wednesday, June 26, 2002 13:30 CDT

NTSB Narrative Summary Released at Completion of Accident

The airplane sustained substantial damage during a forced landing to a soybean field. The pilot reported that while in cruise flight the engine shuttered and developed serious vibration. The pilot stated that "at 3,500 feet engine ejected right rear cylinder head. Cowling stayed hinged on left. Oil spray on windshield and fire on lower right of firewall." The pilot reported that he shut down the engine and "tried to make Staton Airport but had [to perform a] forced landing in bean field. Damaged right wing in forced landing." Inspection of the engine verified that the number three cylinder had separated during flight. The cylinder was never located and/or recovered. The number three piston and connecting rod had separated from the crankshaft and were located at the bottom of the engine compartment. All of the number three cylinder through bolts and case studs were fractured. Several of the through bolts and studs had fracture features that were consistent with fatigue. The remaining bolts and studs had fracture features that were consistent with overload.

NTSB Probable Cause Narrative

A loss of engine power due to the fatigue failure of several number three cylinder through bolts and case studs, which resulted in the separation of the number three engine cylinder. A factor contributing to the accident was the rough terrain.

Event Information

Type of Event Accident
Event Date 6/26/2002
Event Day of the Week Wednesday
Time of Event 1330
Event Time Zone Central Daylight Time
Event City Steward
Event State ILLINOIS
Event Country --
Zipcode of the event site 60553
Event Date Year 2002
Event Date Month 6
MidAir Collision Indicator --
On Ground Collision occurred ? --
Event Location Latitude --
Event Location Longitude --
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 800
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1330 Central Daylight Time
Direction of event from weather observation facility (degrees) 73
Weather Observation Facility ID DKB
Elevation of weather observation facility 915
Distance of event from weather observation facility (units?) 17
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 27
Dew Point at event time (in degress fahrenheit) 16
Wind Direction (degrees magnetic) 280
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 10
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.88
Density Altitude (feet) 2461
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 14410
NTSB Notification Source FAA
NTSB Notification Date Jun 27 2002 12:00AM
NTSB Notification Time 1000
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Nov 25 2003 11:36AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office FAA, DuPage FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N76SA
NTSB Number CHI02FA177
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire In-flight
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-28R-200
Aircraft Series Identifier --
Aircraft Serial Number 28R-7635110
Certified Max Gross Weight 2650
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jun 7 2002 12:00AM
Airframe hours since last inspection 20
Airframe Hours 6180
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Eagle Aircraft, Inc.
Aircraft Owner Street Address 4001 Murvihill Road
Aircraft Owner City Valparaiso
Aircraft Owner State IN
Aircraft Owner Country USA
Aircraft Owner Zipcode 46383
Operator is an individual? No
Operator Name J.S. Aviation DBA
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 4001 Murvihill Road
Operator City Valparaiso
Operator State IN
Operator Country USA
Operator Zip code 46383
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code VPZ
Departure City Vaparaiso
Departure State IN
Departure Country USA
Departure Time 1215
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code 9V9
Destination City Chamberlain
Destination State SD
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Oct 16 2003 8:28AM
User who most recently changed record SULP
Since inspection or accident Time of Accident
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --