Fort Lauderdale Executive Airport
Aircraft Accident/Incident Report

Boca Raton, Florida 33498
Friday, July 12, 2002 13:32 EDT

NTSB Narrative Summary Released at Completion of Accident

The accident airplane nosed over while ditching in the Florida Everglades following an inflight emergency, and an emergency descent. Both private-rated pilots were fatally injured during the ditching when the airplane flipped over,and remained inverted and submerged in about 4 feet of water. Examination of the airframe and flight controls did not reveal any anomalies. Examination of the engine revealed that the interior of the #4 cylinder assembly had incurred mechanical damage, and both the top of the piston and the cylinder head exhibited multiple indentations. In addition, a hole was found to be present in the top of the piston. The No. 4 exhaust valve tulip was found to have separated from the stem, and the oil pressure screen was found to contain a small amount of aluminum particles. During disassembly, fragments of the exhaust valve tulip were found within the combustion chamber and in the exhaust system, and the fragments varied in size and shape, with about 50 percent of the tulip being missing. In addition, the examination revealed that various steel components within the power section exhibited corrosion. Corrosion was found on the crankshaft, camshaft, and accessory gears. The bearing surfaces within the power section exhibited evidence of dirt/particle embedment. The NTSB retained the parts pertaining to the #4 cylinder assembly, to include fragments of the No. 4 exhaust valve, 8 tappets, and plungers, and the center main bearing, for further examination, but extensive damage to the valve stem and head surfaces precluded any determination of a fracture mechanism. Research into airplane's maintenance history revealed that the last engine overhaul had been performed 23 years prior to the accident. At the time of the accident, the engine had accumulated 1246.49 hours in service. Lycoming Service Instruction No. 1009AQ indicates that the O-320 Series engine should be overhauled after 2000 hours time in service. Engines that do not accumulate the hourly time between overhauls, are recommended to be overhauled in the twelfth year. In addition, in 1983 Lycoming changed the part number for the exhaust valve for the accident engine, and Lycoming's Service Bulletin 240 suggests that the old exhaust valves, made from martensitic stainless steel, should be replaced with the new part, made from a nickel-base superalloy, at the time of overhaul, which records indicate had not been performed. "Lycoming Mandatory Service Bulletin No. 388B" addresses the subject: Procedure to Determine Valve and Guide Condition, and a review of maintenance records for subject engine showed that on July 2, 1999, the engine had been given a "Lycoming 400-hour valve inspection."

NTSB Probable Cause Narrative

The owner/operator's failure to perform an overhaul or comply with a service bulletin 240 which would have probably precluded the continued installation of the number four cylinder exhaust valve and its subsequent failure.

Event Information

Type of Event Accident
Event Date 7/12/2002
Event Day of the Week Friday
Time of Event 1332
Event Time Zone Eastern Daylight Time
Event City Boca Raton
Event State FLORIDA
Event Country --
Zipcode of the event site 33498
Event Date Year 2002
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 262252N
Event Location Longitude 0802215W
Event Location Airport Fort Lauderdale Executive
Event Location Nearest Airport ID FXE
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 15
Degrees magnetic from airport 315
Airport Elevation 14
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 1340 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 135
Weather Observation Facility ID FXE
Elevation of weather observation facility 14
Distance of event from weather observation facility (units?) 15
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 9000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 29
Dew Point at event time (in degress fahrenheit) 22
Wind Direction (degrees magnetic) 150
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 14
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.99
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal 2
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 17454
NTSB Notification Source FAA FSDO Ft. Lauderdale
NTSB Notification Date Jul 12 2002 12:00AM
NTSB Notification Time 1409
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Mar 30 2005 6:20AM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Ft. Lauderdale

Aircraft Involved

Aircraft #1

Aircraft Registration Number N6024L
NTSB Number MIA02FA131
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name American General Aircraft
Aircraft Model AA-5
Aircraft Series Identifier --
Aircraft Serial Number AA5--0124
Certified Max Gross Weight 2200
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Sep 1 2001 12:00AM
Airframe hours since last inspection 26.87
Airframe Hours 3246.49
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Richard S. Levin
Aircraft Owner Street Address 5041 NW 95th Dr.
Aircraft Owner City Coral Springs
Aircraft Owner State FL
Aircraft Owner Country USA
Aircraft Owner Zipcode 33076
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code PHK
Departure City Pahokee
Departure State FL
Departure Country USA
Departure Time 1300
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code FXE
Destination City Ft. Lauderdale
Destination State FL
Destination Country USA
Specific Phase of Flight Emergency descent/landing
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record --
User who most recently changed record --
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --