Aircraft Accident/Incident Report

Laurel, Montana 59044
Friday, July 12, 2002 10:20 MDT

NTSB Narrative Summary Released at Completion of Accident

The pilot of the homebuilt aircraft and installer of the wooden propeller assembly reported that during a performance test/rate of climb test with the new propeller, he smelled a wood burning smell followed by a "real bad vibration." The pilot initiated a forced landing to an open field. During the landing roll on the soft terrain, the landing gear sheared off. After the accident, the pilot noted that one of the blades of the wooden propeller was missing. The remaining blades and two hub plates were sent to the NTSB Materials Laboratory for examination. The metallurgist reported that the fretting observed on the hub plates suggested that the hub mounting bolts were not as tight as required allowing the hub to oscillate on its mounting flange. The motion in the pitch block of both blades produced the heat that charred the wood and softened the pitch block material allowing it to be displaced and imprinted with the pattern of the wood plies. The compression failure and the frictional features on the hub portion in the pitch block indicated a fatigue-like failure in wood which propagated until the remaining wood could not withstand the stresses of operation and subsequently failed in a tensile mode.

NTSB Probable Cause Narrative

Undertorqued mounting bolts which resulted in fatigue to the wooden propeller blade and subsequent in flight separation of one of the blades while in cruise flight. An improper installation of the propeller assembly and soft terrain encountered during the landing roll were factors.

Event Information

Type of Event Accident
Event Date 7/12/2002
Event Day of the Week Friday
Time of Event 1020
Event Time Zone Mountain Daylight Time
Event City Laurel
Event State MONTANA
Event Country --
Zipcode of the event site 59044
Event Date Year 2002
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 453900N
Event Location Longitude 1085216W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport --
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Pilot
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 28
Dew Point at event time (in degress fahrenheit) 7
Wind Direction (degrees magnetic) 270
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 5
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.07
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 14487
NTSB Notification Source FAA Regional Operations Center
NTSB Notification Date Jul 12 2002 12:00AM
NTSB Notification Time 1311
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Nov 25 2003 11:36AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Helena, Montana

Aircraft Involved

Aircraft #1

Aircraft Registration Number N9104S
NTSB Number SEA02LA130
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Thurmond
Aircraft Model Moni
Aircraft Series Identifier --
Aircraft Serial Number PJT-00048
Certified Max Gross Weight 560
Aircraft Category Glider
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? Yes
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 1
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jun 2 2002 12:00AM
Airframe hours since last inspection 5
Airframe Hours 151
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Paul J. Thurmond
Aircraft Owner Street Address --
Aircraft Owner City Huntley
Aircraft Owner State MT
Aircraft Owner Country USA
Aircraft Owner Zipcode 59037
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code 6S8
Departure City Laurel
Departure State MT
Departure Country USA
Departure Time 1000
Departure Time Zone MDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Sep 29 2003 2:25PM
User who most recently changed record STAM
Since inspection or accident Time of Accident
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --