Aircraft Accident/Incident Report

Guilford, Connecticut 06437
Saturday, August 17, 2002 13:30 EDT

NTSB Narrative Summary Released at Completion of Accident

At 1,300 feet, while towing a banner, the airplane's engine experienced severe vibrations and a loss of power. The pilot located a field where he could safely drop the banner, and descended to 500 feet to make the drop. After the drop, the airplane would not climb, and the vibrations increased, so the pilot decided to land in the field while he still had control of the airplane. During the approach, the pilot had to clear trees, and "came in a little high and fast." After touching down on a grassy field, he "tapped the toe brakes," and the airplane nosed over. A post-flight examination of the engine revealed that the number 3 cylinder was cracked and its exhaust valve seized. Further examination revealed a continuous fracture around the head, in the vicinity of the fourth and fifth cooling fins, with a surface consistent with fatigue cracking. The cylinder barrel had been remanufactured, then joined to a new cylinder head. Threads 1, 2 and 3 of the cylinder barrel displayed protruding material that matched corresponding thread indentations in the cylinder head. There was no evidence of material defect or dimensional anomaly from manufacturing processes. There was also no evidence as to the specific nature or extent of possible crack initiation forces. According to logbook information, the cylinder was installed in 1999, and had approximately 635 hours of service. Two accident investigations involving similar issues are CHI01FA329 and NYC02FA178.

NTSB Probable Cause Narrative

Fatigue cracking of the number 3 cylinder head. A factor was the presence of protruding material on the cylinder barrel.

Event Information

Type of Event Accident
Event Date 8/17/2002
Event Day of the Week Saturday
Time of Event 1330
Event Time Zone Eastern Daylight Time
Event City Guilford
Event State CONNECTICUT
Event Country --
Zipcode of the event site 06437
Event Date Year 2002
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 411700N
Event Location Longitude 0724200W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1353 Eastern Daylight Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID HVN
Elevation of weather observation facility 174
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling --
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 29
Dew Point at event time (in degress fahrenheit) 21
Wind Direction (degrees magnetic) 200
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 7
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 16150
NTSB Notification Source FAA NEROC
NTSB Notification Date Aug 18 2002 12:00AM
NTSB Notification Time 800
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Sep 1 2004 7:08AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Windsor Locks

Aircraft Involved

Aircraft #1

Aircraft Registration Number N86714
NTSB Number NYC02LA169
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Bellanca
Aircraft Model 8GCBC
Aircraft Series Identifier --
Aircraft Serial Number 10-74
Certified Max Gross Weight 2150
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Mar 2 2002 12:00AM
Airframe hours since last inspection 80
Airframe Hours 4440
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Gerald S. Grant
Aircraft Owner Street Address --
Aircraft Owner City Florence
Aircraft Owner State MA
Aircraft Owner Country USA
Aircraft Owner Zipcode 01060
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Other Work Use
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code 7B6
Departure City East Windsor
Departure State CT
Departure Country USA
Departure Time 1115
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Feb 20 2004 10:40AM
User who most recently changed record PEAR
Since inspection or accident --
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --