Aircraft Accident/Incident Report

Eagle Pass, Texas 78852
Monday, September 2, 2002 14:40 UTC

NTSB Narrative Summary Released at Completion of Accident

The commercial pilot was in cruise flight with the auto-pilot engaged when the red "GOV" light illuminated and the audio sounded. He disengaged the autopilot and resumed manual control of engine RPM. As the pilot was turning toward his home base, the pilot re-engaged the autopilot, and the engine RPM began to increase and decrease. The pilot was unable to control the RPM and initiated an autorotation to a field. The helicopter landed hard separating the tail boom and fracturing two arms of the main rotor starflex. The helicopter was equipped with a Turbomeca Ariel 2B series engine, which incorporated an electronic engine control unit (EECU) that electronically controlled engine fuel flow via a Hydromechanical Metering Unit (HMU). Data retrieved from the helicopter's flight data computer revealed that the fuel-metering unit valve had malfunctioned. Further investigation revealed that there had been 10 previous incidents worldwide where there was an internal failure in the EECU, which resulted in a red "GOV" warning light illuminating during flight. When this light illuminated, it caused the fuel metering valve to freeze in the position it had at the time of the detection, and therefore engine power could no longer be automatically controlled. The HMU consisted of a resolver and a stepper motor. The resolver measured/sensed the position of the fuel metering valve. The stepper motor took commands from the EECU and physically moved the metering valve. In automatic mode, the HMU compared the resolver information and stepper motor information, as to the position of the fuel -metering valve. When a cumulative mismatch of greater than 7 degrees occurred, the red "GOV" light illuminated and the pilot had to revert to manual mode for throttle operation. Further examination of the Hydromechanical Metering Unit (HMU) revealed that the stepper motor rack was too short and needed to be lengthened.

NTSB Probable Cause Narrative

The insufficient length of the stepper motor rack inside the HMU, which caused the red "GOV" light to illuminate and the fuel metering valve to freeze causing the engine to automatically engage the manual mode.

Event Information

Type of Event Accident
Event Date 9/2/2002
Event Day of the Week Monday
Time of Event 1440
Event Time Zone Coordinated Universal Time? Same as GMT
Event City Eagle Pass
Event State TEXAS
Event Country --
Zipcode of the event site 78852
Event Date Year 2002
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 283215N
Event Location Longitude 1001935W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Pilot
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 5000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 20
Air Temperature at event time (in degrees celsius) 35
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 135
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 10
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 10
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 22175
NTSB Notification Source FAA Operations Center
NTSB Notification Date Sep 2 2002 12:00AM
NTSB Notification Time 1558
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Sep 27 2007 11:30AM
User who most recently changed record NTSB\johb
Basic weather conditions Visual Meteorological Cond
FAA District Office San Antonio, Texas

Aircraft Involved

Aircraft #1

Aircraft Registration Number N747R
NTSB Number FTW02LA247
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Eurocopter
Aircraft Model AS350B3
Aircraft Series Identifier --
Aircraft Serial Number 3341
Certified Max Gross Weight 4961
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Aug 29 2002 12:00AM
Airframe hours since last inspection 5.8
Airframe Hours 401.5
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Sage Wells
Aircraft Owner Street Address --
Aircraft Owner City Encinal
Aircraft Owner State TX
Aircraft Owner Country USA
Aircraft Owner Zipcode 78019
Operator is an individual? No
Operator Name Lewis Energy, Incorporated
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Business
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code DRT
Departure City Del Rio
Departure State TX
Departure Country USA
Departure Time 1400
Departure Time Zone TZ
Destination Same as Local Flt --
Destination Airport Code --
Destination City Encinal
Destination State TX
Destination Country USA
Specific Phase of Flight Landing - flare/touchdown
Report sent to ICAO? No
Evacuation occurred Yes
Date of most recent change to record Aug 28 2007 3:18PM
User who most recently changed record CASH
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --