Dillant Hopkins Airport
Aircraft Accident/Incident Report

Swanzey, New Hampshire 03431
Monday, September 2, 2002 11:00 EDT

NTSB Narrative Summary Released at Completion of Accident

The six-passenger airplane arrived at the departure airport with a malfunctioning landing gear system. Due to lack of maintenance personnel, the pilot elected to conduct the accident flight with the landing gear extended. The airplane departed with seven occupants, near the certified gross weight. Witnesses observed the airplane flying about 200-300 feet above the ground, with its engines "sputtering and backfiring." The airplane made a left turn towards the airport, descended, and came to rest in a wooded area about 2 miles southeast of the airport. Examination of the right engine revealed the propeller was not feathered, and the number 5 cylinder head was fractured about 3/4 inch from the bottom of the upper portion of the head. A fatigue fracture initiated in the root radius of the cylinder head thread that engaged with the top thread on the cylinder barrel. Indentations and displaced material on the upper and lower flanks of the cylinder head threads matched with the locations of protruding material observed on the cylinder barrel threads. The protruding material was located on the flank/crown radius of the threads, and was consistent with the folding over of a burr into the thread, originating during the manufacturing process. The number 5 cylinder assembly consisted of a new cylinder head that had been installed on a remanufactured barrel. The right engine was remanufactured in 2001, and had accumulated about 140 total hours of operation since. According to 14 CFR Part 91.7, "No person may operate a civil aircraft unless it is in an airworthy condition. The pilot in command of a civil aircraft is responsible for determining whether that aircraft is in condition for safe flight. The pilot in command shall discontinue the flight when unairworthy mechanical, electrical, or structural conditions occur." According to 14 CFR Part 91.107, "...each person on board a U.S.-registered civil aircraft must occupy an approved seat or berth with a safety belt...during movement on the surface, takeoff, and landing." According to the Airplane Flying Handbook (FAA-H-8083-3), Transition to a Multiengine Airplanes, "When one engine fails on a multiengine airplane, performance is not halved, but is reduced by approximately 80 percent."

NTSB Probable Cause Narrative

The pilot's improper preflight planning, and his decision to depart with known mechanical deficiencies to the landing gear system, which resulted in a forced landing, during a partial loss of power on one engine. Factors related to the accident were the fatigue failure of an engine cylinder barrel, the inadequate manufacturing process of the cylinder barrel, the pilot's inability to retract the landing gear, and his failure to feather the propeller of the affected engine.

Event Information

Type of Event Accident
Event Date 9/2/2002
Event Day of the Week Monday
Time of Event 1100
Event Time Zone Eastern Daylight Time
Event City Swanzey
Event State NEW HAMPSHIRE
Event Country --
Zipcode of the event site 03431
Event Date Year 2002
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 425200N
Event Location Longitude 0721432W
Event Location Airport Dillant Hopkins Airport
Event Location Nearest Airport ID EEN
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 2
Degrees magnetic from airport 140
Airport Elevation 488
Weather Briefing Completeness Full
Investigator's weather source Weather Observation Facility
Time of the weather observation 1055 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 320
Weather Observation Facility ID EEN
Elevation of weather observation facility 488
Distance of event from weather observation facility (units?) 2
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height 1900
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions --
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 18
Dew Point at event time (in degress fahrenheit) 14
Wind Direction (degrees magnetic) 20
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 3
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.21
Density Altitude (feet) 1148
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal 7
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 7
Investigating Agency NTSB
NTSB Docket Number (internal use) 15608
NTSB Notification Source FAA New England Comm Center
NTSB Notification Date Sep 2 2002 12:00AM
NTSB Notification Time 1130
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jun 3 2004 1:28PM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office FSDO-05 Portland, ME

Aircraft Involved

Aircraft #1

Aircraft Registration Number N6688D
NTSB Number NYC02FA178
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Destroyed
Aircraft Fire In-flight
Aircraft Explosion Ground
Aircraft Manufacturer's Full Name Beechcraft
Aircraft Model 58P
Aircraft Series Identifier --
Aircraft Serial Number TJ-242
Certified Max Gross Weight 6240
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Feb 4 2002 12:00AM
Airframe hours since last inspection --
Airframe Hours 2699
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name 6688Delta, Inc.
Aircraft Owner Street Address --
Aircraft Owner City Willmington
Aircraft Owner State SC
Aircraft Owner Country USA
Aircraft Owner Zipcode 19810
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code EEN
Departure City --
Departure State --
Departure Country --
Departure Time 1058
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code CRW
Destination City Charleston
Destination State WV
Destination Country USA
Specific Phase of Flight Emergency descent/landing
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Apr 20 2004 2:27PM
User who most recently changed record PEAR
Since inspection or accident Last Inspection
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --