Aircraft Accident/Incident Report

O'neill, Nebraska 68763
Monday, September 16, 2002 21:35 CDT

NTSB Narrative Summary Released at Completion of Accident

The helicopter was substantially damaged during a forced landing following a complete loss of engine power during cruise flight at night. The pilot stated that during the flight, the engine failed, the emergency annunciator lights illuminated, and he felt a yaw due to the loss of full torque. He executed an autorotation to a bean field. The pilot stated that it was very dark and that depth perception was difficult and he flared too soon and "ran out of lift at about 10-12 feet above the ground." The helicopter subsequently impacted the ground. The main rotor blades sheared off the front right upper portion of the cabin and the tailboom. Examination of the engine at the accident site revealed that the N1 rotor system would not rotate. Subsequent examination revealed that the first stage turbine wheel had all of the blades broken off 0.2 to 0.4 inch above the rim at the leading edge and 0.1 to 0.15 inch above the rim at the trailing edge. Scanning electron microscope examination of the fractures revealed no fatigue progression. The fracture surface was oxidized and the macroscopic features were interdendritic, indicating that separation occurred in overload. A metallographic section of one of the blades was made. This section showed a loss of metal as a result of hot corrosion. Distinct spherical particles were observed ahead of the corrosion front, consistent with sulfadation. The chemistry of the spherical particles was found to be rich in sulfur. Examination of the second stage turbine wheel also showed features consistent with hot corrosion damage. Further examination of the submitted items showed that the microstructure, hardness and chemistry conformed to the engineering drawing requirements.

NTSB Probable Cause Narrative

A loss of engine power due to turbine blade separation as a result of hot corrosion damage to the turbine blades. Contributing to the accident was the pilot misjudging the flare at the completion of the autorotation resulting in a hard landing. The dark night was a factor.

Event Information

Type of Event Accident
Event Date 9/16/2002
Event Day of the Week Monday
Time of Event 2135
Event Time Zone Central Daylight Time
Event City O'Neill
Event State NEBRASKA
Event Country --
Zipcode of the event site 68763
Event Date Year 2002
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 422909N
Event Location Longitude 0983844W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 2130 Central Daylight Time
Direction of event from weather observation facility (degrees) 90
Weather Observation Facility ID ONL
Elevation of weather observation facility 2031
Distance of event from weather observation facility (units?) 5
Time Zone of the weather observation CDT
Lighting Conditions Night/Dark
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 19
Dew Point at event time (in degress fahrenheit) 8
Wind Direction (degrees magnetic) 170
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 10
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.91
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report METAR KONL 170230Z AUTO 17010KT 10SM CLR 19/08 A29
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None 1
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 15067
NTSB Notification Source FAA
NTSB Notification Date Sep 17 2002 12:00AM
NTSB Notification Time 1234
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Mar 30 2004 8:14AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Lincoln, Nebraska

Aircraft Involved

Aircraft #1

Aircraft Registration Number N500EK
NTSB Number CHI02LA285
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Hughes
Aircraft Model 369D
Aircraft Series Identifier --
Aircraft Serial Number 1190610D
Certified Max Gross Weight 3000
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Sep 9 2002 12:00AM
Airframe hours since last inspection 12.5
Airframe Hours 2323
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Headwest Sky Operations, Inc.
Aircraft Owner Street Address PO Box 727
Aircraft Owner City Harvard
Aircraft Owner State IL
Aircraft Owner Country USA
Aircraft Owner Zipcode 60033
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code FOD
Departure City FORT DODGE
Departure State IA
Departure Country USA
Departure Time 1900
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code ANW
Destination City AINSWORTH
Destination State NE
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Feb 18 2004 3:49PM
User who most recently changed record SULP
Since inspection or accident Time of Accident
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --