Roy E. Ray Airport
Aircraft Accident/Incident Report

Irvington, Alabama 36544
Sunday, September 29, 2002 16:30 CDT

NTSB Narrative Summary Released at Completion of Accident

After landing following a 2 hour 55 minute flight the fuel tanks were filled; a preflight inspection of the aircraft using a checklist revealed no contaminants when checking the fuel. After an engine run up using a checklist,10-degrees of flaps was selected and he departed. After a positive rate of climb, the gear selector switch was placed in the up position; however, the gear remained down due to the automatic gear extender system installed on the aircraft which lowers the gear automatically when the airspeed is below a certain value. Around 100 feet the engine suddenly quit. The pilot descended to maintain airspeed, and collided with trees. The next thing he remembers is being in the airplane on the ground. According to the FAA inspector who examined the accident site, the airplane impacted a dirt road with the landing gear extended and the left wing of the airplane separated after colliding with a light pole 6-7 feet above ground level. The airplane spun around and came to rest upright. Examination of engine revealed crankshaft, camshaft, and valve train continuity; compression and suction were noted in all cylinders. The magnetos sparked to all plugs of all cylinders, and the engine driven fuel pump, and vacuum pump were operational. The servo fuel injector flowed 45.8 pph at full throttle; the service limits are 82.9 to 94.0 pph. Disassembly revealed white solid contaminates, water droplets, and rust inside of the fuel regulator, fuel diaphragm, mixture control unit, and the fuel strainer and housing. The fuel diaphragm stem was checked, and was 0.008 inch full deflection. The servo injector had the original Lycoming lead seal, and was manufactured, April 28, 1969. A review of the engine maintenance records show that the servo injector was not overhauled since the date of manufacture. Service Bulletin PRS-97 released by Precision Airmotive Corp. on Nov. 11, 1991, establishes overhaul and calibration of the fuel injection system to be done every 10 years; compliance not required by FAA.

NTSB Probable Cause Narrative

The loss of engine power due to internal contamination (rust and water) of the servo fuel injector resulting in it flowing approximately half of the required fuel flow at full throttle. A contributing factor was the unsuitable terrain encountered by the pilot during the forced landing.

Event Information

Type of Event Accident
Event Date 9/29/2002
Event Day of the Week Sunday
Time of Event 1630
Event Time Zone Central Daylight Time
Event City Irvington
Event State ALABAMA
Event Country --
Zipcode of the event site 36544
Event Date Year 2002
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 302736N
Event Location Longitude 0881245W
Event Location Airport ROY E. RAY
Event Location Nearest Airport ID 5R7
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0.8
Degrees magnetic from airport 296
Airport Elevation 80
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 2153 Coordinated Universal Time? Same as GMT
Direction of event from weather observation facility (degrees) 32
Weather Observation Facility ID KBFM
Elevation of weather observation facility 26
Distance of event from weather observation facility (units?) 14
Time Zone of the weather observation UTC
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) --
Air Temperature at event time (in degrees celsius) 30
Dew Point at event time (in degress fahrenheit) 19
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator Calm
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.01
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 12861
NTSB Notification Source FAA Comm Center
NTSB Notification Date Sep 29 2002 12:00AM
NTSB Notification Time 1825
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Apr 15 2003 4:03PM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Birmingham, Alabama

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2963R
NTSB Number MIA02LA175
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-28R-200
Aircraft Series Identifier --
Aircraft Serial Number 28R-35346
Certified Max Gross Weight 2600
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Aug 20 2002 12:00AM
Airframe hours since last inspection 15.59
Airframe Hours 3412.79
ELT Installed Yes
ELT Activated Unknown
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name John T. Gwin
Aircraft Owner Street Address 3255 Stein Street
Aircraft Owner City Mobile
Aircraft Owner State AL
Aircraft Owner Country USA
Aircraft Owner Zipcode 36608
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code 5R7
Departure City Bayou La Batre
Departure State AL
Departure Country USA
Departure Time 1620
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code KBFM
Destination City Mobile
Destination State AL
Destination Country USA
Specific Phase of Flight Landing
Report sent to ICAO? No
Evacuation occurred Yes
Date of most recent change to record Dec 23 2002 9:46AM
User who most recently changed record KENJ
Since inspection or accident Time of Accident
Event Location Runway Number and Location 36
Runway Length 2000
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --