Ryan Field Airport
Aircraft Accident/Incident Report

Tucson, Arizona 85735
Saturday, October 19, 2002 11:50 MST

NTSB Narrative Summary Released at Completion of Accident

Following a drive shaft failure, the helicopter collided with high vegetation and rolled over during an autorotation. In a statement to a Federal Aviation Administration (FAA) inspector, the pilot reported that while performing pattern and ground reference maneuvers, the helicopter experienced a mechanical malfunction. The pilot executed an autorotation and contacted high vegetation with the helicopter's right skid, resulting in the helicopter rolling to the left and impacting terrain. The pilot disposed of the helicopter in a waste dump prior to examination by FAA inspectors and the nature of the mechanical malfunction could not be determined. In a telephone interview with a Safety Board investigator, the pilot reported that the secondary shaft broke in half, resulting in a loss of drive power to the helicopter's main rotor. The pilot was aware of the advisory service bulletin issued by the kit manufacturer suggesting replacement of the secondary shaft assembly, but had not complied. Beginning in May 1995, the kit manufacturer released four separate Advisory Bulletins (A-23, A-26, A-32 and A-34) addressing installation, inspection, and shaft design change issues. Citing a history of secondary shaft failures, the most recent advisory bulletin at the time of the accident, issued May 2002, recommended replacement of the standard 30 mm secondary shaft with an upgraded 35 mm shaft.

NTSB Probable Cause Narrative

the failure of the secondary drive shaft.

Event Information

Type of Event Accident
Event Date 10/19/2002
Event Day of the Week Saturday
Time of Event 1150
Event Time Zone Mountain Standard Time
Event City Tucson
Event State ARIZONA
Event Country --
Zipcode of the event site 85735
Event Date Year 2002
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 320835N
Event Location Longitude 1111022W
Event Location Airport Ryan Field Airport
Event Location Nearest Airport ID RYN
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 5
Degrees magnetic from airport 180
Airport Elevation 2417
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 1755 Mountain Standard Time
Direction of event from weather observation facility (degrees) 90
Weather Observation Facility ID TUS
Elevation of weather observation facility 2643
Distance of event from weather observation facility (units?) 11
Time Zone of the weather observation MST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 22
Dew Point at event time (in degress fahrenheit) 5
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator Calm
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.05
Density Altitude (feet) 3911
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 17745
NTSB Notification Source FAA
NTSB Notification Date Oct 19 2002 12:00AM
NTSB Notification Time 1201
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jun 8 2005 12:51PM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office WP- Arizona FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N162AZ
NTSB Number LAX03LA011
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Destroyed
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Rotorway
Aircraft Model 162F
Aircraft Series Identifier --
Aircraft Serial Number 6398
Certified Max Gross Weight 1500
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? Yes
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection --
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours --
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name James Johnson
Aircraft Owner Street Address On File
Aircraft Owner City Tucson
Aircraft Owner State AZ
Aircraft Owner Country USA
Aircraft Owner Zipcode 85713
Operator is an individual? Yes
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code KRYN
Departure City Tucson
Departure State AZ
Departure Country USA
Departure Time 1140
Departure Time Zone MST
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code KRYN
Destination City Tucson
Destination State AZ
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Mar 25 2005 4:53PM
User who most recently changed record COOS
Since inspection or accident --
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --