Burk Lakefront Airport
Aircraft Accident/Incident Report

Cleveland, Ohio 44114
Wednesday, October 9, 2002 15:18 EDT

NTSB Narrative Summary Released at Completion of Accident

After takeoff, the right main landing gear would not retract. The crew attempted to troubleshoot the malfunction and tried to hand-pump the landing gear down, but were not successful. The captain made a landing to test the landing gear, but when it wouldn't hold, he aborted the landing. The captain made a subsequent landing and shut down the engines. As the airplane decelerated through 80 knots, the right main landing gear collapsed. After the accident, the airplane was placed on jacks, and when the gear handle was placed in either the up or down position, the landing gear motor rotated the torque tubes out to both main landing gear actuators, but the right main landing gear would not extend or retract. The right main landing gear actuator was forwarded to the airplane manufacturer for further examination. According to a company metallurgist's report, there was a fracture of the actuator housing inboard pivot hub flange, and a fracture through the shaft section of the pinion gear. Examination of internal components revealed fractures to most of the ring gear teeth, and a segment of metal was separated from a pinion gear tooth. Microscopic examination of ring gear fracture surfaces revealed arrest lines, "representative of progressive fracture." Metalographic examination of a polished and etched cross section of gear tooth revealed crack arrest lines, "again indicating cyclic progression of crack growth." Microscopic examination of ring gear tooth profile surfaces revealed "excessive polishing of the tooth faces, together with rounding of the tooth corners...typically representative of high tooth loads created by inadequate operating clearance between the ring gear and pinion gear."

NTSB Probable Cause Narrative

Inadequate operating clearance between the ring gear and pinion gear during the manufacturing process resulting in the failure of the landing gear actuator gear ring.

Event Information

Type of Event Accident
Event Date 10/9/2002
Event Day of the Week Wednesday
Time of Event 1518
Event Time Zone Eastern Daylight Time
Event City Cleveland
Event State OHIO
Event Country --
Zipcode of the event site 44114
Event Date Year 2002
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 413103N
Event Location Longitude 0814100W
Event Location Airport Burk Lakefront
Event Location Nearest Airport ID BKL
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 583
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1518 Eastern Daylight Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID BKL
Elevation of weather observation facility 583
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height 25000
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions --
Sky Condition for Lowest Ceiling Overcast
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 17
Dew Point at event time (in degress fahrenheit) 99
Wind Direction (degrees magnetic) 310
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 5
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.14
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None 3
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 16098
NTSB Notification Source CLEVELAND FSDO
NTSB Notification Date Oct 9 2002 12:00AM
NTSB Notification Time 1710
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Sep 1 2004 7:08AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Cleveland, Ohio

Aircraft Involved

Aircraft #1

Aircraft Registration Number N200NG
NTSB Number IAD03TA003
Missing Aircraft Indicator --
Federal Aviation Reg. Part Public Use
Type of Flight Plan filed IFR
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Beech
Aircraft Model A200
Aircraft Series Identifier --
Aircraft Serial Number BC-22
Certified Max Gross Weight 12500
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 11
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Oct 1 2002 12:00AM
Airframe hours since last inspection 26
Airframe Hours 12405
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Jacksonville Sheriff Office
Aircraft Owner Street Address 855-18 St. John's Bluff Road
Aircraft Owner City Jacksonville
Aircraft Owner State FL
Aircraft Owner Country USA
Aircraft Owner Zipcode 32225
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Public Use
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code BKL
Departure City Cleveland
Departure State OH
Departure Country USA
Departure Time 1430
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code CRG
Destination City JACKSONVILLE
Destination State FL
Destination Country USA
Specific Phase of Flight Emergency landing after takeoff
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Jun 22 2004 4:02PM
User who most recently changed record PEAR
Since inspection or accident Time of Accident
Event Location Runway Number and Location 24R
Runway Length 6000
Runway Width 200
Sight Seeing flight No
Air Medical Flight No
Medical Flight --